100 to 150 Density Rebounded Foam
Product Code: FV-Recycled-100
At Foamvilla, we specialize in manufacturing and supplying high-density Rebonded Foam Blocks ranging from 100 to 150 Kg/m³, designed for industrial and commercial applications that require superior resilience, high impact resistance, and long-lasting durability. Our rebonded foam is produced by combining shredded foam chips with a specially formulated adhesive, which is then compressed and steam-cured to achieve precise density, hardness, flexibility, and rebound properties.
These high-density foam blocks provide excellent firmness and structural support, while offering a cost-effective alternative to pure-grade foam of similar density.Foamvilla can produce blocks in single-color batches using chips of the same color and in a variety of sizes to suit customized market or production requirements. Many B2B clients purchase these blocks in bulk and cut them into sheets of required thicknesses and dimensions, allowing flexible inventory management and quick adaptation to changing market demands without the risk of ordering incorrect sizes.
Description
Our 100 to 150 Density Rebonded Foam meets strict quality standards, with precise control over chip size, adhesive bonding strength, and overall foam properties, ensuring consistency, reliability, and superior performance. This high-density foam is widely used across multiple industries, including Automotive, Sports & Fitness, Acoustic Solutions, Packaging Industry.
With export expertise, and customization options, Foamvilla is a trusted partner for manufacturers, exporters, and businesses seeking high-quality, Made-in-India rebonded foam solutions.
For bulk orders, custom sizes, or specific technical requirements, please contact us at info@foamvilla.com, and our team will provide prompt, tailored solutions for your B2B needs.
Automotive (Used at a different location for NVH applications (Noise, Vibration, and Harshness), Sports (Yoga Mats, Gym Mats), Acoustic (Both Industrial and Commercial), Packaging industry.
Foam Density Range: 100- 150 Kg/m3
Size & Thickness: As per requirement.
Colour: Multi-Color
Supply: No supply constraint.
Packaging: A set of sheets in a Black LDPE sheet than in an HDPE bag.
Delivery: Within 5 working days once the order is confirmed.
- Offer similar properties to pure foam at very low pricing.
- Offer High Rebound.
Related Products and Applications
Sandwich Pads
Sandwich PadsProduct Code: FV-Coirs-CFS
At Foam Villa, we provide high-quality coir and foam sandwich pads crafted using a balanced blend of rubberized coir and PU foam layers. Each combination is thoughtfully designed to meet a wide range of comfort, durability, and support requirements for various applications. Our goal is to deliver customized solutions that cater to individual preferences as well as specific market needs.
Popular Combinations Include:
- Coir Pads and Rebounded Foams:
This option features a firm coir layer on one side and a supportive rebounded foam layer on the other, offering a balanced feel with durability and dual-side usability.
23 Density Polyester Foam
23 Density Polyester FoamProduct Code: FV-In Rolls-23P
23 Density Polyester Foam is supplied in roll form, making it ideal for both flame and glue lamination applications. The convenience of roll-form supply ensures efficient processing during lamination, which is why these foams are widely used on single-side, double-side, and multilayer flame lamination machines for a broad range of industrial and comfort applications. For added flexibility, the foam is processed through a looper with joint options at 30, 60, or 120 meters to meet specific customer requirements.
This high-performance polyester foam features a density of 23 ± 2 Kg/m³, tensile strength greater than 1 Kgf/cm², elongation over 180%, hardness (IFD at 50% compression) of 30 ± 4 Kg/323 cm², resilience above 30%, and air flow ranging from 75% to 90%. Its open-cell structure allows excellent bonding during flame lamination and ensures consistent performance across applications. Additionally, the foam passes the FMVSS-302 standard, making it suitable for automotive components and other products requiring stringent safety compliance.
23 Density Flame Lamination Foam
23 Density Flame Lamination Foam
23 Density Flame Lamination Foam
23 Density Flame Lamination FoamProduct Code: FV-In Rolls-23F
23 Density Flame Lamination Foam is a high-performance polyether-based foam engineered to deliver superior elongation, tensile and mechanical strength, resilience, hardness, and hand feel compared to other low-density foam grades such as 15 kg/m³ and 18 kg/m³. Its exceptional physical properties make it particularly suitable for high-end flame lamination products and a wide range of comfort applications.
The foam is processed with high-quality additives to optimize flame lamination performance, ensuring minimal thickness loss during the lamination process. Its fine and regular open-cell structure enhances bonding, breathability, and flexibility, making it an ideal material for products that require durability and consistent performance. The foam is available in widths up to 2 meters, with thicknesses starting from 1.6 mm, and comes in white, grey, and black. Each roll is carefully packaged in an HM plastic sheet and an HDPE bag, with compressed packaging options available for efficient storage and transport.
18 Density Flame Lamination Foam
18 Density Flame Lamination Foam
18 Density Flame Lamination Foam
18 Density Flame Lamination FoamProduct Code: FV-In Rolls-18F
18 Density Flame Lamination Polyether Foam is a versatile and widely used medium-density foam, specially designed for flame lamination applications across the globe. Recognized for its consistent quality and reliable performance, this foam grade is considered ideal for processing all types of flame lamination products. Its balanced density provides the perfect combination of softness, resilience, and dimensional stability, making it suitable for a variety of industrial and comfort applications. Supplied in roll form, 18 Density Polyether Foam is compatible with single-side, double-side, and multilayer flame lamination machines, ensuring smooth processing and consistent lamination results.
