40 Density Hard Lamination Foam
Product Code: FV-In Rolls-40H
40 Density Hard Flame Lamination Foam is an open-cell, polyether-based polyurethane foam engineered to provide superior hardness and support compared to standard grade foams. Designed for applications requiring good breathability, load-bearing capacity, and additional support, this high-performance foam is ideal for a variety of industrial and consumer products.
These foams are formulated with specialized additives that enable the controlled release of molten polymers during the lamination process, ensuring excellent bonding with minimal thickness loss. Processed in convenient roll form, the foam can include joints every 30 or 60 meters to meet specific customer and application requirements
Description
Technical Specifications:
- Density: 40 ± 2 Kg/m³
- Tensile Strength: > 1.5 Kgf/cm²
- Elongation: > 90%
- Hardness (IFD at 50% Compression, Kg/323 cm²): 80 ± 4
- Resilience: > 20%
Product Details: The foam features a fine and regular cell structure, with widths ranging from 1.32 meters to 2 meters and thicknesses starting from 1.6 mm to any customized requirement. It is available in white, grey, and black, with no supply constraints. Each roll is packaged first in an HM plastic sheet and then in an HDPE bag for protection, and delivery is typically within five days of order confirmation. The foam is particularly suited for the flame lamination process, offering ease of handling and consistent performance.
Note: We are in a position to offer Hard Foams in any required Density, Size, Quantity, Color against specific requirements. Please share your detailed requirements at info@foamvilla.com enabling us to serve you better.
Footwear, Automotive Industry, Carpet Underlay, Saddles, Medical Products and Many More.
Density: 40 Kg/m3.
Cell Structure: Fine and Regular.
Common Width: Width starting from 1.32 meters up to 2 meters
Common Thickness: Thickness starting from 1.6 mm to any required.
Common Color: White, Grey and Black.
Supply: No supply constraint.
Packaging: Each Roll in an HM plastic sheet and then in an HDPE bag.
Preferred Lamination Process: Flame.
Delivery: Within 5 days once the order is confirmed.
- Extra harness, firmness, support compared to Standard foam grades.
- Flexible, allow breathability and air circulation.
- Roll form help in easy material processing in the Flame lamination process.
Related Products and Applications
Sandwich Pads
Sandwich PadsProduct Code: FV-Coirs-CFS
At Foam Villa, we provide high-quality coir and foam sandwich pads crafted using a balanced blend of rubberized coir and PU foam layers. Each combination is thoughtfully designed to meet a wide range of comfort, durability, and support requirements for various applications. Our goal is to deliver customized solutions that cater to individual preferences as well as specific market needs.
Popular Combinations Include:
- Coir Pads and Rebounded Foams:
This option features a firm coir layer on one side and a supportive rebounded foam layer on the other, offering a balanced feel with durability and dual-side usability.
32 Density UV Lamination foam
32 Density UV Lamination foam
32 Density UV Lamination foam
32 Density UV Lamination foamProduct Code: FV-In Rolls-32UV
32 Density UV Glue Lamination Foam is specially engineered for applications where exposure to UV light is required. These UV-stable foams are processed using advanced post-treatment additives in polyols before foaming, ensuring long-lasting stability under sunlight or artificial UV exposure. In addition, high-quality glue lamination additives are incorporated to provide optimal performance during lamination, resulting in superior end-product quality. Supplied in convenient roll form, these foams are designed for the glue lamination process, which is preferred for UV foams as it minimizes thickness loss and prevents yellowing, compared to flame lamination. The foams are available with joint options at every 30 or 60 meters to meet specific customer requirements.
Technical specifications include a density of 32 Kg/m³, fine and regular cell structure, width options of up to 1.3 and 1.5 meters, and thicknesses ranging from 1.6 mm to 8 mm. The foam is supplied in white, with no supply constraints, and is packaged in HM plastic sheets and HDPE bags.
18 Density Glue Lamination Foam
18 Density Glue Lamination Foam
18 Density Glue Lamination Foam
18 Density Glue Lamination FoamProduct Code: FV-In Rolls-18G
18 Density Glue Lamination Polyether Foam is a versatile and economical solution widely used for glue lamination applications across the globe. Supplied in roll form, this medium-density foam offers excellent lamination bonding while remaining cost-effective, making it a preferred choice for manufacturers seeking both performance and affordability. Its balanced density ensures smooth processing on glue lamination machines while providing consistent quality and durability in the finished laminated products.
The glue lamination process provides superior bonding strength compared to flame lamination, making 18 Density Polyether Foam particularly suitable for applications where high adhesion and durability are critical. To further enhance its performance, this foam is formulated with quality additives that improve glue lamination properties, ensuring strong, reliable bonds across single-side, double-side, and multilayer laminated products.
23 Density Soft Foam
23 Density Soft FoamProduct Code: FV-In Rolls-23S
23 Density Soft Foam is a premium polyether-based foam engineered to provide superior softness, elongation, tensile strength, resilience, and hand feel compared to lower-density foams such as 15 kg/m³ and 18 kg/m³. Its high-quality structure ensures excellent comfort and durability, making it ideal for premium products that require cushioning and support. The foam’s open-cell design promotes breathability and air circulation, enhancing user comfort while maintaining its shape and performance over time. Designed specifically for high-end mattress quilting, mattress overlays, and other comfort accessories, 23 Density Soft Foam delivers a plush feel and consistent support.
The foam is manufactured in widths up to 2 meters, with thicknesses starting from 4 mm, and comes in a clean white color. Each roll is carefully packaged in an HM plastic sheet and an HDPE bag to ensure protection during storage and transport.
