40 Density Pure Flexible Foam
40 Density Pure Flexible Foam
At Foamvilla, we offer 40 Density Pure Flexible Foam, a high-quality, open-cell, high-density foam engineered to deliver superior support, enhanced load-bearing capacity, and excellent pressure relief compared to lower-density foams. Its advanced conforming ability allows the foam to adapt closely to the contours of the body, providing even weight distribution and reducing pressure points, making it ideal for a wide range of comfort and support applications in the comfort and home furnishing industry.
These foams are versatile and can be used as a complete mattress core or incorporated as a thin comfort layer within mattresses to create tailored support systems.
Description
Manufactured using virgin/pure raw materials, 40 Density Pure Flexible Foam ensures long-lasting performance, consistent tensile strength, high resilience, and durability, retaining its properties over years of continuous use.
With strict quality control measures, large-scale production capabilities, and a focus on B2B and export markets, Foamvilla provides fully customizable 40 Density Pure Flexible Foam solutions. We offer flexibility in colour, dimensions, thickness, and technical specifications, allowing businesses to create products that precisely meet their market demands and branding requirements.
For bulk orders, custom specifications, or technical inquiries, please contact us at info@foamvilla.com, and our team will provide prompt, professional support to deliver solutions tailored to your business needs.
Comfort Industry applications like High-end mattresses, Sofa Cushions, Seats, and several home furnishings items.
Foam Density Range: 40 Kg/m3
Size & Thickness: As per requirement.
Colour: Blue, Green, or any required.
Feel Super Soft, Soft, Medium, and Hard.
Supply: No supply constraint.
Packaging: A set of sheets in a Black LDPE sheet than in an HDPE bag.
Delivery: Within 3 working days once the order is confirmed.
- Highly Durable, Provide additional support and load-bearing capacity.
- Consistent cell structure enables good Airflow offering better comfort.
- Offer long-lasting comfort.
Related Products and Applications
32 Density UV Lamination foam
32 Density UV Lamination foam
32 Density UV Lamination foam
32 Density UV Lamination foamProduct Code: FV-In Rolls-32UV
32 Density UV Glue Lamination Foam is specially engineered for applications where exposure to UV light is required. These UV-stable foams are processed using advanced post-treatment additives in polyols before foaming, ensuring long-lasting stability under sunlight or artificial UV exposure. In addition, high-quality glue lamination additives are incorporated to provide optimal performance during lamination, resulting in superior end-product quality. Supplied in convenient roll form, these foams are designed for the glue lamination process, which is preferred for UV foams as it minimizes thickness loss and prevents yellowing, compared to flame lamination. The foams are available with joint options at every 30 or 60 meters to meet specific customer requirements.
Technical specifications include a density of 32 Kg/m³, fine and regular cell structure, width options of up to 1.3 and 1.5 meters, and thicknesses ranging from 1.6 mm to 8 mm. The foam is supplied in white, with no supply constraints, and is packaged in HM plastic sheets and HDPE bags.
23 Density Hard Lamination Foam
23 Density Hard Lamination Foam
23 Density Hard Lamination Foam
23 Density Hard Lamination FoamProduct Code: FV-In Rolls-23H
23 Density Hard Lamination Foam is an open-cell, polyether-based polyurethane foam engineered to provide greater hardness, firmness, and support compared to standard 23 Density foams. It is specially processed with high-quality additives that enable the controlled release of molten polymers during lamination, ensuring superior bonding and minimal thickness loss. Supplied in convenient roll form, the foam can be customized with joints every 30 or 60 meters to meet specific customer requirements and end-use applications.
Sourced from India and China, and supplied internationally to markets including Bangladesh, the USA, Turkey, and several Gulf countries, this foam delivers consistent quality and performance. Its fine and regular cell structure enhances breathability while maintaining strength and durability. The foam is available in widths up to 2 meters and thicknesses starting from 1.6 mm, in white, grey, and black. Each roll is packaged in an HM plastic sheet and HDPE bag for protection, and delivery is typically within five days of order confirmation.
23 Density Flame Lamination Foam
23 Density Flame Lamination Foam
23 Density Flame Lamination Foam
23 Density Flame Lamination FoamProduct Code: FV-In Rolls-23F
23 Density Flame Lamination Foam is a high-performance polyether-based foam engineered to deliver superior elongation, tensile and mechanical strength, resilience, hardness, and hand feel compared to other low-density foam grades such as 15 kg/m³ and 18 kg/m³. Its exceptional physical properties make it particularly suitable for high-end flame lamination products and a wide range of comfort applications.
The foam is processed with high-quality additives to optimize flame lamination performance, ensuring minimal thickness loss during the lamination process. Its fine and regular open-cell structure enhances bonding, breathability, and flexibility, making it an ideal material for products that require durability and consistent performance. The foam is available in widths up to 2 meters, with thicknesses starting from 1.6 mm, and comes in white, grey, and black. Each roll is carefully packaged in an HM plastic sheet and an HDPE bag, with compressed packaging options available for efficient storage and transport.
Bared Coir Cushions
Bared Coir CushionsProduct Code: FV-CR-CC
At Foam Villa, we specialize in offering premium Bared Rubberized Coir Cushions, designed to provide natural comfort, durability, and long-lasting support. Our coir cushions are made from high-quality coir fibers, which are extracted from the outer layer of the coconut husk. These fibers are first cleaned, combed, and transformed into uniform sheets. Each sheet is then sprayed with natural latex, which acts as a binding agent to enhance the fiber strength while keeping the product eco-friendly and completely chemical-free. After latex application, the sheets are carefully oven-cured and pressed to form rubberized coir pads with consistent density and resilience.
Once these pads are ready, they are converted into cushions according to the exact size and shape requirements of our customers. During production, the density and coir–latex composition are key factors that determine the quality, comfort, and lifespan of the cushion. Cushions with higher density and greater latex content provide superior firmness, long-term durability, and better structural support.
