Moulded Foam Bus Seats
Product Code: FV-Moulds- Bus Seats
We specialize in manufacturing high-density, premium-quality molded bus seats using state-of-the-art injection molding techniques. By utilizing a carefully engineered blend of high-quality raw materials, we are able to produce foams that deliver the perfect balance of firmness, cushioning, and long-lasting comfort. Our seats are designed to meet the rigorous demands of public and private transport, providing superior ergonomics and support to passengers across all types of buses, including Volvo, Deluxe, Semi-Deluxe, and Regular buses.
Our extensive production capabilities allow us to offer fully customizable molded foam solutions tailored to each client’s specifications. Seats can be manufactured in a variety of sizes, shapes, densities, and firmness levels, ensuring that they meet the specific operational and passenger comfort requirements of any bus fleet. Additional components and inserts, including hook & loop fasteners, plastics, metals, wood, and fabric, can be integrated into the seat design to enhance functionality, aesthetics, and durability.
Description
In addition to standard offerings, we provide full OEM services, supporting the development of new seat designs, customized contours, and innovative features to meet evolving passenger needs. Whether it is improving ergonomics, incorporating lightweight structures, or integrating luxury finishes, our team works closely with clients to develop products that deliver maximum comfort, safety, and durability.
Our molded bus seats are ideal for both high-volume production and specialized projects, making them suitable for fleet operators, transport companies, and custom bus manufacturers. We ensure consistent quality, precision molding, and long-lasting performance, providing seating solutions that enhance the overall travel experience.
Note: We are capable of delivering a wide range of customized molded bus seat foams and related products. Please share your detailed requirements at info@foamvilla.com to receive prompt and personalized assistance.
Automotive Seating
Foam Density: Any required Density ranging from 40 Kg/m3 to 100 Kg/m3
Foam Shape: Any Required
Foam Size: Any required
Common Color: White
Supply Ability: No Constraint
Packaging: A set of sheets in a Black LDPE sheet than in an HDPE bag
Delivery: Within a week once the order is confirmed
- High Resilience and Durability.
- Substantial reduction in labor costs.
Related Products and Applications
32 Density UV Lamination foam
32 Density UV Lamination foam
32 Density UV Lamination foam
32 Density UV Lamination foamProduct Code: FV-In Rolls-32UV
32 Density UV Glue Lamination Foam is specially engineered for applications where exposure to UV light is required. These UV-stable foams are processed using advanced post-treatment additives in polyols before foaming, ensuring long-lasting stability under sunlight or artificial UV exposure. In addition, high-quality glue lamination additives are incorporated to provide optimal performance during lamination, resulting in superior end-product quality. Supplied in convenient roll form, these foams are designed for the glue lamination process, which is preferred for UV foams as it minimizes thickness loss and prevents yellowing, compared to flame lamination. The foams are available with joint options at every 30 or 60 meters to meet specific customer requirements.
Technical specifications include a density of 32 Kg/m³, fine and regular cell structure, width options of up to 1.3 and 1.5 meters, and thicknesses ranging from 1.6 mm to 8 mm. The foam is supplied in white, with no supply constraints, and is packaged in HM plastic sheets and HDPE bags.
15 Density Flame Lamination Foam
15 Density Flame Lamination Foam
15 Density Flame Lamination Foam
15 Density Flame Lamination FoamProduct Code: FV-In Rolls-15S e
At Foam Villa, we provide 15 Density Flame Lamination Polyether Foam in roll form, available in fully customized thickness and width to meet the precise requirements of our customers and their specific end-use applications. The 15-density grade is classified as a low-density foam, making it an economical and versatile choice for manufacturing a broad spectrum of industrial and comfort products, without compromising on performance, durability, or consistency.
These foams are widely used in single-side, double-side, and multilayer flame lamination machines, making them ideal for applications across industries such as furniture, bedding, automotive seating, and various industrial sectors. The foam rolls are processed through a looper system with jointing options at 30, 60, and 120 meters, based on customer specifications. In this process, the head and tail of long foam blocks are combined to create a continuous loop, or “ring,” which is then fed to a cutting machine.
Sandwich Pads
Sandwich PadsProduct Code: FV-Coirs-CFS
At Foam Villa, we provide high-quality coir and foam sandwich pads crafted using a balanced blend of rubberized coir and PU foam layers. Each combination is thoughtfully designed to meet a wide range of comfort, durability, and support requirements for various applications. Our goal is to deliver customized solutions that cater to individual preferences as well as specific market needs.
Popular Combinations Include:
- Coir Pads and Rebounded Foams:
This option features a firm coir layer on one side and a supportive rebounded foam layer on the other, offering a balanced feel with durability and dual-side usability.
32 Density Soft Foam
32 Density Soft FoamProduct Code: FV-In Rolls-32S
32 Density Soft Foam is a polyether-based, open-cell foam designed to provide superior softness and comfort compared to standard or low-density foam grades. Its plush, cushioning properties make it ideal for premium applications where extra comfort and durability are required. These foams are commonly used in mattress overlays, horse saddles, and other comfort accessories, providing a high-quality feel while maintaining structural integrity. Compared to lower-density foams, 32 Density Soft Foam offers exceptional softness, flexibility, and breathability, allowing air circulation that enhances comfort and usability. Its high-density formulation also contributes to increased strength, durability, and overall physical performance, ensuring a longer service life for products made with this foam.
Specifications: The foam has a density of 32 Kg/m³, with widths up to 2 meters and thicknesses starting from 5 mm. It is supplied in white, with no supply constraints, and each roll is packaged in an HM plastic sheet and an HDPE bag for protection.
