Moulded Foam Dual Hardness Cushions
Product Code: FV-Moulds- Dual Hardness
We manufacture premium molded foam cushions with dual hardness, specifically engineered to deliver tailored comfort and support across different seating applications. Available in densities ranging from 40 Kg/m³ to 50 Kg/m³, these cushions feature strategically designed zones of varying firmness, providing optimal body support, enhancing posture, reducing pressure points, and ensuring long-lasting performance.
Produced using advanced injection molding techniques, each cushion maintains consistent shape retention, superior durability, and a high level of comfort even under prolonged use.Our dual hardness cushions are highly versatile and can be customized in a wide range of sizes, shapes, densities, and firmness levels to meet the exact requirements of our clients.
Description
They can also be integrated with additional features such as hook & loop fasteners, fabric covers, reinforced inserts, or customized packaging solutions, making them ideal for office seating, automotive seating, healthcare applications, industrial seating, and other ergonomically demanding environments. The combination of dual firmness zones ensures both support and cushioning where needed, providing an enhanced seating experience and promoting better posture over long periods of use.
Note: We offer fully customizable molded foam solutions, semi-finished, and finished products to suit specific customer requirements. Please share your detailed specifications at info@foamvilla.com for prompt and personalized assistance.
High-end Furniture Seating’s
Foam Density: 40 Kg/m3 to 50 Kg/m3
Moulded Foam Option: Standards
Feel: Hard, Soft, Super Soft
Foam Shape: Any Required
Foam Size: Any required
Common Color: White, Yellow
Supply Ability: No Constraint
Packaging: Single cushion packed in LDPE sheet than a set of cushions in an HDPE bag
Delivery: Within a week once the order is confirmed
- High Resilience and Durability
- Offers two variants of comfort and support for better body posture and comfort
Related Products and Applications
23 Density Polyester Foam
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23 Density Polyester Foam is supplied in roll form, making it ideal for both flame and glue lamination applications. The convenience of roll-form supply ensures efficient processing during lamination, which is why these foams are widely used on single-side, double-side, and multilayer flame lamination machines for a broad range of industrial and comfort applications. For added flexibility, the foam is processed through a looper with joint options at 30, 60, or 120 meters to meet specific customer requirements.
This high-performance polyester foam features a density of 23 ± 2 Kg/m³, tensile strength greater than 1 Kgf/cm², elongation over 180%, hardness (IFD at 50% compression) of 30 ± 4 Kg/323 cm², resilience above 30%, and air flow ranging from 75% to 90%. Its open-cell structure allows excellent bonding during flame lamination and ensures consistent performance across applications. Additionally, the foam passes the FMVSS-302 standard, making it suitable for automotive components and other products requiring stringent safety compliance.
15 Density Flame Lamination Foam
15 Density Flame Lamination Foam
15 Density Flame Lamination Foam
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These foams are widely used in single-side, double-side, and multilayer flame lamination machines, making them ideal for applications across industries such as furniture, bedding, automotive seating, and various industrial sectors. The foam rolls are processed through a looper system with jointing options at 30, 60, and 120 meters, based on customer specifications. In this process, the head and tail of long foam blocks are combined to create a continuous loop, or “ring,” which is then fed to a cutting machine.
18 Density Flame Lamination Foam
18 Density Flame Lamination Foam
18 Density Flame Lamination Foam
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18 Density Flame Lamination Polyether Foam is a versatile and widely used medium-density foam, specially designed for flame lamination applications across the globe. Recognized for its consistent quality and reliable performance, this foam grade is considered ideal for processing all types of flame lamination products. Its balanced density provides the perfect combination of softness, resilience, and dimensional stability, making it suitable for a variety of industrial and comfort applications. Supplied in roll form, 18 Density Polyether Foam is compatible with single-side, double-side, and multilayer flame lamination machines, ensuring smooth processing and consistent lamination results.
Sandwich Pads
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Popular Combinations Include:
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This option features a firm coir layer on one side and a supportive rebounded foam layer on the other, offering a balanced feel with durability and dual-side usability.
