Sandwich Foam Mattress
Product Code: FV-Mattress-SFM
Experience restful and rejuvenating sleep with our Multi-Layer Foam Mattress, meticulously designed with multiple foam layers, each offering unique density, durability, and comfort levels. This carefully engineered combination provides a perfect balance of softness for comfort and firmness for orthopedic support, adapting seamlessly to the body’s contours to relieve pressure points and maintain proper spinal alignment.
Every layer contributes to a superior sleep experience, ensuring optimal support, comfort, and long-lasting performance.With extensive expertise in the mattress and foam industry, we provide customizable solutions for residential and commercial needs. Our mattresses are available in various sizes, densities, and firmness levels, and can be tailored with fabric and quilting options to suit individual preferences.
Description
Leveraging our experience in OEM and export operations, we deliver high-quality, bespoke products to clients worldwide, ensuring satisfaction and timely delivery.
Key Benefits of a Multi-Layer Foam Mattress
Layered Comfort & Support: By combining high-density foam and memory foam layers, the mattress offers a sleeping surface that is both soft for comfort and firm for support, making it suitable for all types of sleepers.
Pressure Relief: Evenly distributing body weight across multiple layers reduces stress on shoulders, hips, and the back, helping alleviate pain and promoting a deeper, more restful sleep.
Motion Isolation: Multi-layer foam absorbs movement effectively, preventing disturbances when a partner moves and ensuring uninterrupted sleep.
Temperature Regulation: Ventilated and gel-infused layers improve airflow and maintain a cool, comfortable sleeping environment, ideal for hot climates or warm sleepers.
Durable & Long-Lasting: The resilient combination of foam layers resists sagging and retains shape over years of regular use, providing consistent support and value for money.
Customizable Firmness: Foam densities can be adjusted to create mattresses ranging from medium-soft to firm, allowing users to select their preferred level of support.
Versatility: Compatible with slatted frames, platforms, and adjustable beds, our multi-layer foam mattresses suit a wide range of bedroom setups and applications.
Our Multi-Layer Foam Mattress is the perfect fusion of comfort, support, and durability, making it ideal for back and side sleepers, individuals with mild back pain, or anyone seeking a premium foam mattress experience. With its layered construction, it ensures ergonomic alignment, pressure relief, and a rejuvenating night’s sleep, night after night.
Note: We are in a position to offer a wide range of Mattress, Comfort Range and Products. We request you to please drop your inquiries at info@foamvilla.com enabling us to serve you promptly.
Residential, Guest Rooms, Hostels and Hotels, Children's Rooms.
Material Composition: Polyurethane foam
Common Thickness: 4 to 10 inches
Common Foam Density: 23 Kg/m3 to 50 kg/m3
Firmness Level Options: Soft, Medium, or firm, to accommodate various sleep preferences
Cover Material: Soft, breathable fabric
Size Options: Standard mattress sizes, including twin, full, queen, and king sizes, to fit different bed frames and sleeping arrangements
Warranty: Ranging from 1 to 12 years
Offers Optimal Customized Comfort, Support, and Pressure Relief, offer Good Airflow and Temperature Regulation, Highly Durable.
Related Products and Applications
23 Density Flame Lamination Foam
23 Density Flame Lamination Foam
23 Density Flame Lamination Foam
23 Density Flame Lamination FoamProduct Code: FV-In Rolls-23F
23 Density Flame Lamination Foam is a high-performance polyether-based foam engineered to deliver superior elongation, tensile and mechanical strength, resilience, hardness, and hand feel compared to other low-density foam grades such as 15 kg/m³ and 18 kg/m³. Its exceptional physical properties make it particularly suitable for high-end flame lamination products and a wide range of comfort applications.
The foam is processed with high-quality additives to optimize flame lamination performance, ensuring minimal thickness loss during the lamination process. Its fine and regular open-cell structure enhances bonding, breathability, and flexibility, making it an ideal material for products that require durability and consistent performance. The foam is available in widths up to 2 meters, with thicknesses starting from 1.6 mm, and comes in white, grey, and black. Each roll is carefully packaged in an HM plastic sheet and an HDPE bag, with compressed packaging options available for efficient storage and transport.
32 Density UV Lamination foam
32 Density UV Lamination foam
32 Density UV Lamination foam
32 Density UV Lamination foamProduct Code: FV-In Rolls-32UV
32 Density UV Glue Lamination Foam is specially engineered for applications where exposure to UV light is required. These UV-stable foams are processed using advanced post-treatment additives in polyols before foaming, ensuring long-lasting stability under sunlight or artificial UV exposure. In addition, high-quality glue lamination additives are incorporated to provide optimal performance during lamination, resulting in superior end-product quality. Supplied in convenient roll form, these foams are designed for the glue lamination process, which is preferred for UV foams as it minimizes thickness loss and prevents yellowing, compared to flame lamination. The foams are available with joint options at every 30 or 60 meters to meet specific customer requirements.
Technical specifications include a density of 32 Kg/m³, fine and regular cell structure, width options of up to 1.3 and 1.5 meters, and thicknesses ranging from 1.6 mm to 8 mm. The foam is supplied in white, with no supply constraints, and is packaged in HM plastic sheets and HDPE bags.
32 Density Soft Foam
32 Density Soft FoamProduct Code: FV-In Rolls-32S
32 Density Soft Foam is a polyether-based, open-cell foam designed to provide superior softness and comfort compared to standard or low-density foam grades. Its plush, cushioning properties make it ideal for premium applications where extra comfort and durability are required. These foams are commonly used in mattress overlays, horse saddles, and other comfort accessories, providing a high-quality feel while maintaining structural integrity. Compared to lower-density foams, 32 Density Soft Foam offers exceptional softness, flexibility, and breathability, allowing air circulation that enhances comfort and usability. Its high-density formulation also contributes to increased strength, durability, and overall physical performance, ensuring a longer service life for products made with this foam.
Specifications: The foam has a density of 32 Kg/m³, with widths up to 2 meters and thicknesses starting from 5 mm. It is supplied in white, with no supply constraints, and each roll is packaged in an HM plastic sheet and an HDPE bag for protection.
15 Density Soft Foam
15 Density Soft FoamProduct Code: FV- In Rolls-15S
15 Density Soft Grade Foam is an economical and versatile solution for applications where a soft, comfortable feel is essential. Supplied in roll form, these foams are available in customized thickness and width to meet the specific requirements of customers and end-use applications. Their low-density composition provides a plush, cushioned layer while keeping costs competitive, making them ideal for manufacturers looking to combine comfort, performance, and affordability.
The foam’s consistent quality ensures uniform softness throughout, providing a reliable foundation for a wide range of comfort and industrial products.This foam is widely used across the comfort industry, including mattress manufacturing, quilting, cushions, and upholstered products. Its roll format is fully compatible with a variety of sewing, quilting, and stitching machines, enabling smooth processing for both single- and high-volume production runs.
