Car Mats

Applications of Polyurethane Foam in Automotive Flooring:

Under-Carpet Padding: Acts as a cushioning layer beneath carpets to improve comfort and ergonomics.

Sound Deadening Layer: Helps reduce road noise and vibrations (NVH – noise, vibration, harshness).

Thermal Insulation: Provides a barrier against heat transfer from the engine bay or exhaust system.

Floor Panel Insulation: Fills cavities in floor structures to reduce rattling and insulate against heat and sound.

Molded Foam Flooring Inserts: PU foam is shaped to fit complex vehicle floor geometries, especially in EVs or premium models.

Benefits of PU Foam in Flooring:

Lightweight: Contributes to overall vehicle weight reduction.

Flexible Design: Moldable to fit contours of the cabin floor.

Durability: Resists compression and wear from prolonged foot traffic.

Multi-functionality: Provides both thermal and acoustic insulation in one material.

Compatibility: Bonds well with other flooring materials like carpets or liners.

Manufacturing Techniques:

Molded Foam Underlay: PU is poured into molds to match floor contours.

Laminated Foam Layers: PU foam is bonded to carpets or non-woven fabric for easy installation.

Spray Foam or Pour-in-Place: Used in structural cavities for insulation and bonding.