Coir Cushions with Jute Support
Product Code: FV-Coirs-JCC
We offer Jute-Packed Rubberized Coir Cushions, crafted to provide a perfect blend of natural comfort, durability, and orthopedic support. The process begins with high-quality coir fibers, which are obtained from the outer protective layer of the coconut husk. These naturally resilient fibers are cleaned, combed, and transformed into uniform sheets. The sheets are then sprayed with natural latex, which acts as a biodegradable bonding agent that increases strength without compromising the product’s eco-friendly nature. After latex application, the sheets are oven-cured to stabilize their structure and finally pressed into rubberized coir cushions in the required shapes and sizes.
Throughout production, the density and coir–latex composition are precisely controlled to meet specific customer needs and to match the intended orthopedic application. Once the rubberized coir pads are fully prepared, we convert them into customized cushions and wrap each one with a durable, breathable jute fabric. This jute layer not only enhances structural stability but also provides additional firmness, making the cushions more
Description
supportive and long-lasting. Because both coir and jute are 100% natural and renewable materials, the finished product remains completely organic, chemical-free, and safe for all age groups, including those with sensitivities or allergies.
Higher density and increased latex composition play a crucial role in delivering superior orthopedic performance. A firmer, denser coir structure offers excellent spinal alignment, distributes body weight evenly, and prevents the sinking effect typically found in soft foam cushions. This makes rubberized coir cushions an ideal choice for individuals seeking natural back support, posture correction, or relief from discomfort due to long sitting or resting hours. In contrast, lower density or low latex content can lead to sagging, reduced resilience, and compromised support over time.
The jute wrapping further strengthens the entire cushion, improving durability and maintaining firmness under continuous use. It helps the cushion retain its shape, regulate temperature, increase airflow, and extend its lifespan without using any synthetic materials. The result is a long-lasting, breathable cushion that remains cool, supportive, and naturally comfortable—ideal for orthopedic, lifestyle, and eco-conscious customers.
Note: Please note with our own manufacturing set-up at different location in India we are in position to offer customized rubberized coir products. Request you to please share your detailed requirements at info@foamvilla.com enabling us to serve you better.
Have Both Comfort and Technical Applications.
Coir Pad Density: Ranging from 50 Kg/m3 to 120 kg/m3.
Composition: Any required Latex & Coir Combination.
Size & Thickness: As per requirement.
Supply: No supply constraint.
Packaging: A set of coir cushions in a LDPE sheet then in a HDPE bag.
Delivery: Within 15 days once order is confirmed.
a. It is a 100% natural product.
b. Allow good breathability and air circulation.
c. Flexible & strong.
d. Long Life
Related Products and Applications
Bared Coir Cushions
Bared Coir CushionsProduct Code: FV-CR-CC
At Foam Villa, we specialize in offering premium Bared Rubberized Coir Cushions, designed to provide natural comfort, durability, and long-lasting support. Our coir cushions are made from high-quality coir fibers, which are extracted from the outer layer of the coconut husk. These fibers are first cleaned, combed, and transformed into uniform sheets. Each sheet is then sprayed with natural latex, which acts as a binding agent to enhance the fiber strength while keeping the product eco-friendly and completely chemical-free. After latex application, the sheets are carefully oven-cured and pressed to form rubberized coir pads with consistent density and resilience.
Once these pads are ready, they are converted into cushions according to the exact size and shape requirements of our customers. During production, the density and coir–latex composition are key factors that determine the quality, comfort, and lifespan of the cushion. Cushions with higher density and greater latex content provide superior firmness, long-term durability, and better structural support.
15 Density Glue Lamination Foam
15 Density Glue Lamination Foam
15 Density Glue Lamination Foam
15 Density Glue Lamination FoamProduct Code: FV-In Rolls-15G
15 Density Glue Lamination Polyether Foam is a low-density foam specifically designed for economical glue lamination applications. Supplied in roll form, it can be customized in thickness, width, and color according to customer specifications and end-application requirements. Its lightweight composition makes it ideal for manufacturers aiming to produce cost-effective laminated products while maintaining consistent performance and quality.
Enhanced with quality additives, this foam provides superior glue lamination properties, ensuring excellent adhesion and durability across laminated surfaces. It is well-suited for single-side, double-side, and multilayer glue lamination machines, making it a versatile solution for a wide range of industrial and comfort-oriented applications.
Sandwich Pads
Sandwich PadsProduct Code: FV-Coirs-CFS
At Foam Villa, we provide high-quality coir and foam sandwich pads crafted using a balanced blend of rubberized coir and PU foam layers. Each combination is thoughtfully designed to meet a wide range of comfort, durability, and support requirements for various applications. Our goal is to deliver customized solutions that cater to individual preferences as well as specific market needs.
Popular Combinations Include:
- Coir Pads and Rebounded Foams:
This option features a firm coir layer on one side and a supportive rebounded foam layer on the other, offering a balanced feel with durability and dual-side usability.
Rubberized Coir Pads
Rubberized Coir PadsProduct Code: FV-CR-RCP
At Foam Villa, we specialize in manufacturing premium Natural Rubberized Coir Sheets and Pads. The process begins with coir fibers extracted from the outer husk of coconuts. These fibers are formed into sheets, sprayed with natural latex, oven-cured, and then pressed to create strong and durable rubberized coir pads. After processing, the pads are converted into cushions according to the exact size and specifications required by our customers. The quality and lifespan of coir cushions depend largely on their density and coir-latex composition.
Higher density and latex content enhance strength, support, and durability, while lower levels may lead to sagging and reduced cushion performance. In India, coir production plays a significant role as a traditional cottage industry, with coir-based products being exported to more than 100 countries.
