Flame Laminated Foam Products
Product Code: FV-Laminates-Flame
We offer a wide range of Flame Laminated Products processed through bonding flexible foams (both polyester and polyether) to a variety of substrates like films, fabrics, and paper as per specific customer and end application requirements.
Flame lamination is considered as the cheapest & fastest method of lamination, it helps in bonding a wide range of material to Polyurethane foam, the process involves passing foam over a flame, creating a thin layer of molten polymer. The fabric/film or paper is immediately pressed against the foam while it is still in the molten state under controlled pressure and tensile offering high bonding strength to the laminated product.
The strength of bonding depends on factors like foam, film, fabric selection, and of course the processing conditions like gas type, flame spread, flame height, foam burn-off & nip pressure.
Description
Product Origin: Across the Globe
Industry Served: Acoustics, Automotive, Comfort, Medical, Furniture, Footwear, Military & Defense, Sports, Insulation and Clothing, Helmet & Packaging to name a few.
Note: We are in a position to offer flame laminated material as per specific customized requirements. Please share your detailed requirements at info@foamvilla.com enabling us to serve you better.
Foam Density: Any Required (Ranging from 15 Kg/m3 to 120 Kg/m3)
Lamination Type: One Side, Two Side, and Multilayer
Film/Fabric Type: Any Required
Product Width: 52 inches to 80 inches
Packaging: Each Roll in an HM plastic sheet and then in an HDPE bag.
Delivery: Within 8 days once the order is confirmed.
- Cheapest & fastest method of lamination as no adhesive is required for bonding.
- Better constant material adhesion increases the final product quality.
- No adhesive creep or Bond Failure.
Related Products and Applications
23 Density Soft Foam
23 Density Soft FoamProduct Code: FV-In Rolls-23S
23 Density Soft foam offer better Elongation, Tensile Strength, Resilience and Hand Feel compared to other low density soft grades (15 kg/m3 and 18 Kg/m3). These foam grades are considered best for quilting of High-end mattress and other comfort products.
Rubberized Coir Pads
Rubberized Coir PadsProduct Code: FV-CR-RCP
At Foam Villa, we offer Natural Rubberized Coir Sheets/Pads. Coir fibers, the outer coating of skin that encircles the conch of coconut are transformed into sheets & are sprayed with natural latex thereafter these sheets are placed in an oven & finally pressed to obtain Rubberized coir pads. Once these pads are processed we convert the same into required cushions as per specific customer size requirement.
Density & Coir-Latex compositions are the main parameters on which quality, life and properties of coir cushion depend. Higher the Density and Latex composition better are the Coir Cushion properties and life whereas lower Density and Latex composition cause sagging and another quality issue.
In India, Coir product making is an important cottage industry. Indian coir products are exported to over 100 countries.
Coir Pad Mattress is highly recommended for Humid Environments.
23 Density Polyester Foam
23 Density Polyester FoamProduct Code: FV-In Rolls-23P
We offer 23 Density Polyester foam in roll form for both flame and glue lamination applications, Supplies in roll form ensure fast processing at the time of lamination, and therefore these foams are used widely on Single/Double-side & Multilayer flame lamination machines to meet a broad range of industrial & comfort applications.
We process these foam through Looper with a joint option at 30, 60, 120 meters as per specific customer requirements.
Micro Fleece Blankets
Micro Fleece BlanketsProduct Code: FV-Blankets-Micro Fleece
We offer Blankets made from microfleece, considered soft, most lightweight, and thinnest in the entire blanket range. Often referred to as “polar fleece” these fleece serve as an alternative to wool offering incredible warmth. Further, its property of wicking moisture gives it superior look compared to other fleece blankets.
Micro Fleece blankets are processed in different sizes (50 X 60 inches, 60 X 90 inches, 90 X 90 inches, customized) & packaging options ( polybag, bale, carton, customized) to meet specific customer pricing, market, comfort, durability requirements.
With large production facilities, years of experience, we offer Microfleece blankets in different colours, weight, gsm (gram per square meter), thread count, stitching options as per specific customer needs.
