Hybrid Foam
Hybrid FoamProduct Code: FV- In Rolls-Hybrid
Hybrid Foam is a polyether-based foam specially formulated by blending unique chemicals to achieve properties similar to polyester foam, while offering enhanced bonding strength and an open-cell structure.
This makes it a versatile material that combines durability with comfort. Compared to other foams in the same category, Hybrid Foam delivers superior elongation, tensile and mechanical strength, resilience, hardness, and an improved hand feel, all at a more cost-effective price than polyester foam. It is also particularly well-suited for flame lamination products, offering better performance than standard polyether foams.
Available in densities ranging from 20 to 28 kg/m³, Hybrid Foam features a fine and regular cell structure, with common thicknesses starting from 1.6 mm and a standard width of 60 inches. It is typically available in dark grey and white.
80 Density Hard Flame Lamination Foam
80 Density Hard Flame Lamination Foam
80 Density Hard Flame Lamination Foam
80 Density Hard Flame Lamination FoamProduct Code: FV-In Rolls-80HF
80 Density Hard Flame Lamination Foam is an open-cell, high-density polyether-based polyurethane foam designed to deliver superior hardness, elasticity, and elongation. As a high-density foam with enhanced hardness, it offers exceptional performance across multiple foam testing parameters, making it an ideal choice for demanding applications.
The production process begins with creating a rectangular foam block of the required length, typically 30 or 60 meters. This block is then shaped on a looper cutting machine, where the head and tail of the block are joined to form a continuous ring. This ring is guided through a cutter on the machine, producing foam rolls in the desired thickness.
60 Density Hard Glue Lamination Foam
60 Density Hard Glue Lamination Foam
60 Density Hard Glue Lamination Foam
60 Density Hard Glue Lamination FoamProduct Code: FV-In Rolls-60HG
60 Density Hard Glue Lamination Foam is a high-density, polyether-based foam with a slightly closed-cell structure, designed to provide superior hardness and elongation compared to standard or low-density foams. Its enhanced density and firmness deliver excellent support and durability at the point of application, making it an ideal choice for products that require both comfort and long-lasting performance. With a density of 60 ± 2 Kg/m³, tensile strength greater than 2 Kgf/cm², elongation over 100%, hardness (IFD at 50% compression) of 80 ± 4 Kg/323 cm², and resilience above 25%, this foam meets demanding performance standards.
The key advantages of 60 Density Hard Glue Lamination Foam include its extra hardness and support compared to standard foam grades, while still maintaining flexibility and allowing breathability and proper air circulation. Its robust structure ensures a long shelf life and consistent performance over time.
60 Density Hard Flame Lamination Foam
60 Density Hard Flame Lamination Foam
60 Density Hard Flame Lamination Foam
60 Density Hard Flame Lamination FoamProduct Code: FV-In Rolls-60HF
60 Density Hard Flame Lamination Foam is a high-quality, open-cell, polyether-based polyurethane foam designed to deliver superior hardness, tensile strength, and elongation compared to standard grade foams. As a high-density material, it is denser than low-density foams, offering exceptional performance across a wide range of testing parameters, making it ideal for demanding lamination applications where durability, support, and resilience are critical.
These foams are carefully formulated with added substances that ensure optimal delivery of liquid polymers during lamination, providing excellent adhesion while minimizing thickness loss. This precision in processing allows the foam to maintain consistent performance and quality throughout its use. To meet specific client requirements and end-use applications, the foam is produced in long rolls with joints at every 30 or 60 meters, ensuring flexibility and convenience in handling.
40 Density Hard Lamination Foam
40 Density Hard Lamination Foam
40 Density Hard Lamination Foam
40 Density Hard Lamination FoamProduct Code: FV-In Rolls-40H
40 Density Hard Flame Lamination Foam is an open-cell, polyether-based polyurethane foam engineered to provide superior hardness and support compared to standard grade foams. Designed for applications requiring good breathability, load-bearing capacity, and additional support, this high-performance foam is ideal for a variety of industrial and consumer products.
These foams are formulated with specialized additives that enable the controlled release of molten polymers during the lamination process, ensuring excellent bonding with minimal thickness loss. Processed in convenient roll form, the foam can include joints every 30 or 60 meters to meet specific customer and application requirements
32 Density UV Lamination foam
32 Density UV Lamination foam
32 Density UV Lamination foam
32 Density UV Lamination foamProduct Code: FV-In Rolls-32UV
32 Density UV Glue Lamination Foam is specially engineered for applications where exposure to UV light is required. These UV-stable foams are processed using advanced post-treatment additives in polyols before foaming, ensuring long-lasting stability under sunlight or artificial UV exposure. In addition, high-quality glue lamination additives are incorporated to provide optimal performance during lamination, resulting in superior end-product quality. Supplied in convenient roll form, these foams are designed for the glue lamination process, which is preferred for UV foams as it minimizes thickness loss and prevents yellowing, compared to flame lamination. The foams are available with joint options at every 30 or 60 meters to meet specific customer requirements.
Technical specifications include a density of 32 Kg/m³, fine and regular cell structure, width options of up to 1.3 and 1.5 meters, and thicknesses ranging from 1.6 mm to 8 mm. The foam is supplied in white, with no supply constraints, and is packaged in HM plastic sheets and HDPE bags.
32 Density Soft Foam
32 Density Soft FoamProduct Code: FV-In Rolls-32S
32 Density Soft Foam is a polyether-based, open-cell foam designed to provide superior softness and comfort compared to standard or low-density foam grades. Its plush, cushioning properties make it ideal for premium applications where extra comfort and durability are required. These foams are commonly used in mattress overlays, horse saddles, and other comfort accessories, providing a high-quality feel while maintaining structural integrity. Compared to lower-density foams, 32 Density Soft Foam offers exceptional softness, flexibility, and breathability, allowing air circulation that enhances comfort and usability. Its high-density formulation also contributes to increased strength, durability, and overall physical performance, ensuring a longer service life for products made with this foam.
Specifications: The foam has a density of 32 Kg/m³, with widths up to 2 meters and thicknesses starting from 5 mm. It is supplied in white, with no supply constraints, and each roll is packaged in an HM plastic sheet and an HDPE bag for protection.
23 Density Soft Foam
23 Density Soft FoamProduct Code: FV-In Rolls-23S
23 Density Soft Foam is a premium polyether-based foam engineered to provide superior softness, elongation, tensile strength, resilience, and hand feel compared to lower-density foams such as 15 kg/m³ and 18 kg/m³. Its high-quality structure ensures excellent comfort and durability, making it ideal for premium products that require cushioning and support. The foam’s open-cell design promotes breathability and air circulation, enhancing user comfort while maintaining its shape and performance over time. Designed specifically for high-end mattress quilting, mattress overlays, and other comfort accessories, 23 Density Soft Foam delivers a plush feel and consistent support.
The foam is manufactured in widths up to 2 meters, with thicknesses starting from 4 mm, and comes in a clean white color. Each roll is carefully packaged in an HM plastic sheet and an HDPE bag to ensure protection during storage and transport.
23 Density Polyester Foam
23 Density Polyester FoamProduct Code: FV-In Rolls-23P
23 Density Polyester Foam is supplied in roll form, making it ideal for both flame and glue lamination applications. The convenience of roll-form supply ensures efficient processing during lamination, which is why these foams are widely used on single-side, double-side, and multilayer flame lamination machines for a broad range of industrial and comfort applications. For added flexibility, the foam is processed through a looper with joint options at 30, 60, or 120 meters to meet specific customer requirements.
This high-performance polyester foam features a density of 23 ± 2 Kg/m³, tensile strength greater than 1 Kgf/cm², elongation over 180%, hardness (IFD at 50% compression) of 30 ± 4 Kg/323 cm², resilience above 30%, and air flow ranging from 75% to 90%. Its open-cell structure allows excellent bonding during flame lamination and ensures consistent performance across applications. Additionally, the foam passes the FMVSS-302 standard, making it suitable for automotive components and other products requiring stringent safety compliance.
23 Density Hard Lamination Foam
23 Density Hard Lamination Foam
23 Density Hard Lamination Foam
23 Density Hard Lamination FoamProduct Code: FV-In Rolls-23H
23 Density Hard Lamination Foam is an open-cell, polyether-based polyurethane foam engineered to provide greater hardness, firmness, and support compared to standard 23 Density foams. It is specially processed with high-quality additives that enable the controlled release of molten polymers during lamination, ensuring superior bonding and minimal thickness loss. Supplied in convenient roll form, the foam can be customized with joints every 30 or 60 meters to meet specific customer requirements and end-use applications.
Sourced from India and China, and supplied internationally to markets including Bangladesh, the USA, Turkey, and several Gulf countries, this foam delivers consistent quality and performance. Its fine and regular cell structure enhances breathability while maintaining strength and durability. The foam is available in widths up to 2 meters and thicknesses starting from 1.6 mm, in white, grey, and black. Each roll is packaged in an HM plastic sheet and HDPE bag for protection, and delivery is typically within five days of order confirmation.
23 Density Glue Lamination Foam
23 Density Glue Lamination Foam
23 Density Glue Lamination Foam
23 Density Glue Lamination FoamProduct Code: FV-In Rolls-23F
23 Density Glue Lamination Foam is a high-quality, polyether-based foam engineered to provide superior elongation, tensile and mechanical strength, resilience, hardness, and hand feel compared to other low-density foam grades such as 15 kg/m³ and 18 kg/m³. Specifically designed for glue lamination, this foam ensures excellent bonding and minimal thickness loss, making it ideal for high-end laminated products and comfort applications. Processed with premium additives, 23 Density Glue Lamination Foam delivers consistent performance and durability. It is supplied in roll form with joint options at 30, 60, and 120 meters to minimize material wastage while accommodating specific customer and end-use requirements.
The foam is available in widths up to 2 meters, with thicknesses starting from 1.6 mm, in white, grey, and black. Each roll is packaged in an HM plastic sheet and an HDPE bag, with compressed packaging options available, and typical delivery is within five days of order confirmation.With a density of 23 ± 2 Kg/m³, tensile strength greater than 1 Kgf/cm², elongation over
23 Density Flame Lamination Foam
23 Density Flame Lamination Foam
23 Density Flame Lamination Foam
23 Density Flame Lamination FoamProduct Code: FV-In Rolls-23F
23 Density Flame Lamination Foam is a high-performance polyether-based foam engineered to deliver superior elongation, tensile and mechanical strength, resilience, hardness, and hand feel compared to other low-density foam grades such as 15 kg/m³ and 18 kg/m³. Its exceptional physical properties make it particularly suitable for high-end flame lamination products and a wide range of comfort applications.
The foam is processed with high-quality additives to optimize flame lamination performance, ensuring minimal thickness loss during the lamination process. Its fine and regular open-cell structure enhances bonding, breathability, and flexibility, making it an ideal material for products that require durability and consistent performance. The foam is available in widths up to 2 meters, with thicknesses starting from 1.6 mm, and comes in white, grey, and black. Each roll is carefully packaged in an HM plastic sheet and an HDPE bag, with compressed packaging options available for efficient storage and transport.
