18 Density Soft Foam
18 Density Soft FoamProduct Code: FV-In Rolls-18S
18 Density Soft Foam is engineered to deliver exceptional softness, making it a preferred choice for manufacturers who require gentle, plush cushioning in their products. Classified as a Low-Density Soft Foam, it provides a noticeably softer feel than regular foam grades while still maintaining enough structure to support various quilting and padding applications. Its lightweight nature makes it easy to handle and work with, and it remains one of the top selections for quilting industries looking to enhance comfort without adding unnecessary bulk or stiffness.
When compared to 15 Density Soft Foam, the 18 Density grade offers enhanced durability and performance. Its slightly higher density gives it improved tensile strength, elongation, and tear resistance, ensuring greater reliability at the point of application—even under frequent use or mechanical processing. This combination of softness and resilience allows it to withstand quilting pressures, deliver uniform comfort layers, and contribute significantly to the overall longevity and feel of the finished product.
18 Density Polyester Foam
18 Density Polyester FoamProduct Code: FV-In Rolls-18P
18 Density Polyester Foam is a versatile medium-density foam widely used for flame and glue lamination applications across the globe. Its consistent performance, excellent bonding properties, and durability make it the preferred choice for laminated textiles, automotive components, footwear, and other industrial products. In flame lamination processes, 18 Density foam offers the ideal balance of softness, resilience, and mechanical strength, ensuring smooth lamination and long-lasting finished products.
Supplied in roll form, it is designed for ease of handling and fast processing on lamination lines, providing efficiency and reliability for high-volume production. Manufactured by blending high-quality polyols with catalysts during foaming, Polyester Polyurethane foam has a fine-cell structure with a higher number of open cells compared to Polyether foams. While both foam types may appear similar, Polyester foams deliver superior mechanical strength, enhanced tensile and tear resistance, and excellent durability under stress. They are also resistant to
18 Density Glue Lamination Foam
18 Density Glue Lamination Foam
18 Density Glue Lamination Foam
18 Density Glue Lamination FoamProduct Code: FV-In Rolls-18G
18 Density Glue Lamination Polyether Foam is a versatile and economical solution widely used for glue lamination applications across the globe. Supplied in roll form, this medium-density foam offers excellent lamination bonding while remaining cost-effective, making it a preferred choice for manufacturers seeking both performance and affordability. Its balanced density ensures smooth processing on glue lamination machines while providing consistent quality and durability in the finished laminated products.
The glue lamination process provides superior bonding strength compared to flame lamination, making 18 Density Polyether Foam particularly suitable for applications where high adhesion and durability are critical. To further enhance its performance, this foam is formulated with quality additives that improve glue lamination properties, ensuring strong, reliable bonds across single-side, double-side, and multilayer laminated products.
18 Density Flame Lamination Foam
18 Density Flame Lamination Foam
18 Density Flame Lamination Foam
18 Density Flame Lamination FoamProduct Code: FV-In Rolls-18F
18 Density Flame Lamination Polyether Foam is a versatile and widely used medium-density foam, specially designed for flame lamination applications across the globe. Recognized for its consistent quality and reliable performance, this foam grade is considered ideal for processing all types of flame lamination products. Its balanced density provides the perfect combination of softness, resilience, and dimensional stability, making it suitable for a variety of industrial and comfort applications. Supplied in roll form, 18 Density Polyether Foam is compatible with single-side, double-side, and multilayer flame lamination machines, ensuring smooth processing and consistent lamination results.
15 Density Soft Foam
15 Density Soft FoamProduct Code: FV- In Rolls-15S
15 Density Soft Grade Foam is an economical and versatile solution for applications where a soft, comfortable feel is essential. Supplied in roll form, these foams are available in customized thickness and width to meet the specific requirements of customers and end-use applications. Their low-density composition provides a plush, cushioned layer while keeping costs competitive, making them ideal for manufacturers looking to combine comfort, performance, and affordability.
The foam’s consistent quality ensures uniform softness throughout, providing a reliable foundation for a wide range of comfort and industrial products.This foam is widely used across the comfort industry, including mattress manufacturing, quilting, cushions, and upholstered products. Its roll format is fully compatible with a variety of sewing, quilting, and stitching machines, enabling smooth processing for both single- and high-volume production runs.
15 Density Glue Lamination Foam
15 Density Glue Lamination Foam
15 Density Glue Lamination Foam
15 Density Glue Lamination FoamProduct Code: FV-In Rolls-15G
15 Density Glue Lamination Polyether Foam is a low-density foam specifically designed for economical glue lamination applications. Supplied in roll form, it can be customized in thickness, width, and color according to customer specifications and end-application requirements. Its lightweight composition makes it ideal for manufacturers aiming to produce cost-effective laminated products while maintaining consistent performance and quality.
Enhanced with quality additives, this foam provides superior glue lamination properties, ensuring excellent adhesion and durability across laminated surfaces. It is well-suited for single-side, double-side, and multilayer glue lamination machines, making it a versatile solution for a wide range of industrial and comfort-oriented applications.
15 Density Flame Lamination Foam
15 Density Flame Lamination Foam
15 Density Flame Lamination Foam
15 Density Flame Lamination FoamProduct Code: FV-In Rolls-15S e
At Foam Villa, we provide 15 Density Flame Lamination Polyether Foam in roll form, available in fully customized thickness and width to meet the precise requirements of our customers and their specific end-use applications. The 15-density grade is classified as a low-density foam, making it an economical and versatile choice for manufacturing a broad spectrum of industrial and comfort products, without compromising on performance, durability, or consistency.
These foams are widely used in single-side, double-side, and multilayer flame lamination machines, making them ideal for applications across industries such as furniture, bedding, automotive seating, and various industrial sectors. The foam rolls are processed through a looper system with jointing options at 30, 60, and 120 meters, based on customer specifications. In this process, the head and tail of long foam blocks are combined to create a continuous loop, or “ring,” which is then fed to a cutting machine.
