Rebounded Foam Blocks
Rebounded Foam BlocksProduct Code: FV-Recycled-Blocks
At Foamvilla, we manufacture and supply high-quality Rebonded Foam Blocks, processed in a variety of sizes and foam grades to meet diverse industrial and commercial applications. Our rebonded foam is produced by combining shredded foam chips with a specially formulated adhesive, which is then compressed and steam-cured to achieve the desired density, hardness, flexibility, and resilience. This process creates high-density foam blocks that are ideal for applications requiring strong rebound, impact resistance, and long-lasting durability.
We offer a wide range of densities, from 60 to 150 Kg/m³, and can produce blocks in single-color batches using chips of the same colour.Our expertise allows us to control scrap chip size, gluing strength, and other key parameters, ensuring that each rebonded foam block meets exacting quality standards and performs reliably in its intended application.Rebonded foam provides an economical alternative to pure-grade foam at similar densities, offering comparable strength, durability, and resilience at a lower cost.
100 to 150 Density Rebounded Foam
100 to 150 Density Rebounded Foam
100 to 150 Density Rebounded Foam
100 to 150 Density Rebounded FoamProduct Code: FV-Recycled-100
At Foamvilla, we specialize in manufacturing and supplying high-density Rebonded Foam Blocks ranging from 100 to 150 Kg/m³, designed for industrial and commercial applications that require superior resilience, high impact resistance, and long-lasting durability. Our rebonded foam is produced by combining shredded foam chips with a specially formulated adhesive, which is then compressed and steam-cured to achieve precise density, hardness, flexibility, and rebound properties.
These high-density foam blocks provide excellent firmness and structural support, while offering a cost-effective alternative to pure-grade foam of similar density.Foamvilla can produce blocks in single-color batches using chips of the same color and in a variety of sizes to suit customized market or production requirements. Many B2B clients purchase these blocks in bulk and cut them into sheets of required thicknesses and dimensions, allowing flexible inventory management and quick adaptation to changing market demands without the risk of ordering incorrect sizes.
60 to 85 Density Rebounded Foam
60 to 85 Density Rebounded Foam
60 to 85 Density Rebounded Foam
60 to 85 Density Rebounded FoamProduct Code: FV-Recycled-85
At Foamvilla, we offer premium Rebonded Foam, created by binding leftover foam from foaming and foam processing operations. This innovative approach combines multiple densities and foam grades, glued together with a special adhesive to produce foam blocks that are durable, strong, and highly versatile.Using the latest machinery and advanced production technologies, Foamvilla offer these foam blocks to meet specific density, thickness, and dimensional requirements, ensuring that every block is tailored precisely for the intended end application.
The controlled bonding process guarantees consistent resilience, durability, and long-lasting performance, making it suitable for a wide range of comfort-focused products.Our Rebonded Foam is widely regarded as ideal for producing mattresses, cushions, seating solutions, and other comfort-oriented products, offering an economical and reliable alternative to pure-grade foam without compromising on quality or performance.
50 Density Pure Flexible Foam
50 Density Pure Flexible Foam
50 Density Pure Flexible Foam
50 Density Pure Flexible FoamProduct Code: FV- In Sheets- 50Pure
At Foamvilla, we offer 50 Density Pure Flexible Foams, widely regarded as one of the highest-quality foams in the comfort industry. With a high-density, open-cell structure, these foams provide long-lasting comfort, superior support, and excellent load-bearing capacity, making them ideal for premium comfort applications.Designed for durability, 50 Density Pure Flexible Foam maintains its properties for up to 25 years when used correctly.
Thanks to the use of pure chemicals and high-density processing, these foams resist sagging, deformation, and loss of performance over time, outperforming many conventional foam products.Foamvilla offers fully customizable solutions for these foams, including colour, dimensions, and personal branding, to meet volumetric and branding requirements for B2B clients.
40 Density Pure Flexible Foam
40 Density Pure Flexible Foam
40 Density Pure Flexible Foam
40 Density Pure Flexible Foam40 Density Pure Flexible Foam
At Foamvilla, we offer 40 Density Pure Flexible Foam, a high-quality, open-cell, high-density foam engineered to deliver superior support, enhanced load-bearing capacity, and excellent pressure relief compared to lower-density foams. Its advanced conforming ability allows the foam to adapt closely to the contours of the body, providing even weight distribution and reducing pressure points, making it ideal for a wide range of comfort and support applications in the comfort and home furnishing industry.
These foams are versatile and can be used as a complete mattress core or incorporated as a thin comfort layer within mattresses to create tailored support systems.
28 Density Pure Flexible Foam
28 Density Pure Flexible Foam
28 Density Pure Flexible Foam
28 Density Pure Flexible FoamProduct Code: FV- In Sheets-28Pure
At Foamvilla, we supply 28 Density Pure Flexible Foam, a highly reliable and versatile foam widely used in household comfort products and applications. Produced from virgin high-grade raw materials, these foams deliver superior physical and mechanical properties compared to blended foams, ensuring long-lasting performance, enhanced durability, and consistent quality.
With a higher density than 23 Density Pure Foam, 28 Density Foam provides excellent comfort, resilience, and structural support, making it an ideal choice for products that fall within the “value-for-money” segment while still meeting high standards of reliability.Being a pure foam, it is manufactured without blending, using only high-quality chemicals, which enhances its lifespan and maintains stable mechanical properties such as tensile strength, elongation, and resilience over years of use. Its open-cell and consistent structure promotes better airflow,
23 Density Pure Flexible Foam
23 Density Pure Flexible Foam
23 Density Pure Flexible Foam
23 Density Pure Flexible FoamProduct Code: FV- In Sheets-23Pure
At Foamvilla, we manufacture and supply 23 Density Pure Flexible Foam, a high-quality, open-cell foam produced using virgin high-grade raw materials. This ensures superior tensile strength, resilience, and durability, making it a reliable choice for a wide range of comfort industry applications.
The foam is available in various shapes and sizes to suit specific product requirements, providing flexibility for manufacturers, B2B clients, and export markets.
28 Density Industrial Flexible Foam
28 Density Industrial Flexible Foam
28 Density Industrial Flexible Foam
28 Density Industrial Flexible FoamProduct Code: FV- In Sheets-28Industrial
At Foamvilla, we offer 28 Density Industrial Flexible Foam, a highly preferred grade for manufacturers seeking a balance between quality, durability, and cost efficiency. These foams are engineered specifically for industrial applications where dependable performance is required at an economical price point.
During production, controlled quantities of Calcium Carbonate (CaCO₃) and other fillers are incorporated into the formulation, allowing us to achieve a more affordable foam without significantly compromising overall product quality. This makes 28 Density Industrial Foam one of the most versatile and widely accepted choices across multiple industries.
23 Density Industrial Flexible Foam
23 Density Industrial Flexible Foam
23 Density Industrial Flexible Foam
23 Density Industrial Flexible Foam23 Density Industrial Flexible Foam
At Foamvilla, we manufacture and supply 23 Density Industrial Flexible Foam, engineered specifically for applications where cost efficiency, moderate durability, and functional performance are the primary requirements.
These industrial-grade foams are formulated by blending high-quality Calcium Carbonate (CaCO₃) and other fillers with flexible foam raw materials, allowing us to produce an economical foam suitable for products that are designed to last for short to medium service life.This makes it a preferred choice for manufacturers targeting value-driven markets.
32 Density Blended Flexible Foam
32 Density Blended Flexible Foam
32 Density Blended Flexible Foam
32 Density Blended Flexible FoamProduct Code: FV-In Sheets- 32Blended
Medium density Blended 32 density foam are engineered by combining medium- to high-density foam chemicals with a carefully controlled, minimal amount of filler. This formulation allows manufacturers to achieve the durability, firmness, and structural performance of high-density foam, but at a more accessible price point. Because the filler ratio is low, the foam’s essential qualities—such as resilience, support, and lifespan—remain largely intact, making it an attractive option for customers seeking high-density foam benefits without the premium cost.One of the defining characteristics of 32 Density Blended Foams is their higher hardness and enhanced stability, which naturally results from the blend’s density and
28 Density Blended Flexible Foam
28 Density Blended Flexible Foam
28 Density Blended Flexible Foam
28 Density Blended Flexible FoamProduct Code: FV-In Sheets- 28Blended
28 Density Blended Flexible Foam is designed to meet the growing demand for economical, medium-density foam solutions in the “Value for Money” segment. During production, a controlled amount of calcium carbonate (CaCO₃) and other fillers is added to the foam mixture. This process is carefully managed to ensure that the essential properties of the foam do not deteriorate significantly. By incorporating fillers, the foam achieves increased hardness while also reducing the overall product cost—creating a balanced solution that satisfies both performance needs and customer budget expectations.These blended foams offer reliable firmness and stability, making them suitable for a range of comfort and industrial uses. Their improved hardness, combined with cost efficiency, makes them an excellent fit for applications such as economy mattresses, cushions, chair pads, and protective packaging materials. Whether used in home, office, or industrial environments, 28 Density Blended Flexible Foams deliver consistent performance at a price point that appeals to cost-conscious buyers.The key advantages of choosing 28 Density Blended Foams include enhanced stability and excellent value compared to pure foams of similar density. While maintaining comparable comfort
23 Density Blended Flexible Foam
23 Density Blended Flexible Foam
23 Density Blended Flexible Foam
23 Density Blended Flexible FoamProduct Code: FV-In Sheets- 23Blended
23 Density Blended Flexible Foam is engineered to cater to the growing market demand for affordable yet functional foam products. During the foaming process, a measured quantity of calcium carbonate (CaCO₃) and other fillers is incorporated into the formulation. This blend is carefully optimized so that the foam’s essential characteristics—such as comfort, resilience, and usability—remain largely intact. The fillers help increase the foam’s hardness and improve dimensional stability, making it firmer and more uniform. While these additions may slightly reduce the overall lifespan and quality compared to pure foam grades, they significantly lower production costs, allowing manufacturers to offer reliable foam products at highly competitive prices.Thanks to its balanced properties, 23 Density Blended Flexible Foam is widely used across the comfort and packaging industries. It performs effectively in economy mattresses, cushions, chair pads, and protective
