Mattress in a Box
Product Code: FV-Mattress-MBM
Our Mattress in a Box is a modern solution designed for convenience, efficiency, and superior comfort. Using high-quality foam or hybrid materials, these mattresses are compressed, rolled, and vacuum-sealed into a compact package, making them easy to transport, store, and deliver. Once unboxed, the mattress rapidly expands to its full size, offering a comfortable and supportive sleep surface within minutes. Wide Range of Sizes and Foam Compositions.
We offer Mattresses in a Box in various sizes, from single and twin beds to queen, king, and custom dimensions. Customers can also choose from a variety of foam compositions, including memory foam, latex foam, high-density foam, or hybrid combinations, allowing for tailored comfort, support, and pressure relief. This flexibility ensures every sleeper finds a mattress suited to their unique needs.Advantages in Logistics and Supply Chain.
Description
The compact, vacuum-sealed packaging of our mattresses significantly reduces shipping volume, making transportation more cost-effective and environmentally friendly. Businesses benefit from efficient inventory management and streamlined supply chains, while customers enjoy fast delivery and easy handling without the need for large storage spaces.
Key Features
- Compact and Portable: Compressed, rolled, and vacuum-sealed for easy shipping and handling.
- Quick Expansion: Instantly expands to its full size after unboxing for immediate use.
- Variety of Sizes & Compositions: Available in all standard and custom sizes, with foam or hybrid options.
- Efficient Logistics: Reduced packaging size lowers shipping costs and simplifies storage.
- Customizable Comfort: Different foam layers provide tailored support, firmness, and pressure relief.
- Ideal for Modern Living: Perfect for apartments, dorms, guest rooms, and online sales.
Why Choose a Mattress in a Box?
- Our mattresses combine comfort, convenience, and durability while supporting efficient supply chains and cost-effective logistics. Whether for individual consumers or bulk business orders, this solution ensures fast delivery, easy setup, and a premium sleep experience with minimal hassle.
Experience the perfect blend of portability, comfort, and practicality with our Mattress in a Box—an innovative sleep solution designed for modern lifestyles.
Note: We are in a position to offer a wide range of Mattress, Comfort Range and Products. We request you to please drop your inquiries at info@foamvilla.com enabling us to serve you promptly.
Bedrooms, Guest Rooms, Dormitories, Hostels and Hotels, Camping and Outdoor Activities, Temporary Sleeping Arrangements, Medical Facilities, Children's Rooms, Daybeds and Sofa Beds, Traveling to name a few.
Material Composition: Polyurethane foam
Common Thickness: 2 to 4 inches
Common Foam Density: 23 Kg/m3 to 40 kg/m3
Firmness Level Options: Soft, Medium, or firm, to accommodate various sleep preferences
Cover Material: Soft, breathable fabric
Size Options: Standard mattress sizes, including twin, full, queen, and king sizes, to fit different bed frames and sleeping arrangements
Warranty: Ranging from 1 to 10 years
Affordable, Comfortable, Durable, Easy Maintenance, Customizable Firmness, Lightweight and Portable.
Related Products and Applications
32 Density Soft Foam
32 Density Soft FoamProduct Code: FV-In Rolls-32S
32 Density Soft Foam is a polyether-based, open-cell foam designed to provide superior softness and comfort compared to standard or low-density foam grades. Its plush, cushioning properties make it ideal for premium applications where extra comfort and durability are required. These foams are commonly used in mattress overlays, horse saddles, and other comfort accessories, providing a high-quality feel while maintaining structural integrity. Compared to lower-density foams, 32 Density Soft Foam offers exceptional softness, flexibility, and breathability, allowing air circulation that enhances comfort and usability. Its high-density formulation also contributes to increased strength, durability, and overall physical performance, ensuring a longer service life for products made with this foam.
Specifications: The foam has a density of 32 Kg/m³, with widths up to 2 meters and thicknesses starting from 5 mm. It is supplied in white, with no supply constraints, and each roll is packaged in an HM plastic sheet and an HDPE bag for protection.
18 Density Glue Lamination Foam
18 Density Glue Lamination Foam
18 Density Glue Lamination Foam
18 Density Glue Lamination FoamProduct Code: FV-In Rolls-18G
18 Density Glue Lamination Polyether Foam is a versatile and economical solution widely used for glue lamination applications across the globe. Supplied in roll form, this medium-density foam offers excellent lamination bonding while remaining cost-effective, making it a preferred choice for manufacturers seeking both performance and affordability. Its balanced density ensures smooth processing on glue lamination machines while providing consistent quality and durability in the finished laminated products.
The glue lamination process provides superior bonding strength compared to flame lamination, making 18 Density Polyether Foam particularly suitable for applications where high adhesion and durability are critical. To further enhance its performance, this foam is formulated with quality additives that improve glue lamination properties, ensuring strong, reliable bonds across single-side, double-side, and multilayer laminated products.
23 Density Polyester Foam
23 Density Polyester FoamProduct Code: FV-In Rolls-23P
23 Density Polyester Foam is supplied in roll form, making it ideal for both flame and glue lamination applications. The convenience of roll-form supply ensures efficient processing during lamination, which is why these foams are widely used on single-side, double-side, and multilayer flame lamination machines for a broad range of industrial and comfort applications. For added flexibility, the foam is processed through a looper with joint options at 30, 60, or 120 meters to meet specific customer requirements.
This high-performance polyester foam features a density of 23 ± 2 Kg/m³, tensile strength greater than 1 Kgf/cm², elongation over 180%, hardness (IFD at 50% compression) of 30 ± 4 Kg/323 cm², resilience above 30%, and air flow ranging from 75% to 90%. Its open-cell structure allows excellent bonding during flame lamination and ensures consistent performance across applications. Additionally, the foam passes the FMVSS-302 standard, making it suitable for automotive components and other products requiring stringent safety compliance.
40 Density Hard Lamination Foam
40 Density Hard Lamination Foam
40 Density Hard Lamination Foam
40 Density Hard Lamination FoamProduct Code: FV-In Rolls-40H
40 Density Hard Flame Lamination Foam is an open-cell, polyether-based polyurethane foam engineered to provide superior hardness and support compared to standard grade foams. Designed for applications requiring good breathability, load-bearing capacity, and additional support, this high-performance foam is ideal for a variety of industrial and consumer products.
These foams are formulated with specialized additives that enable the controlled release of molten polymers during the lamination process, ensuring excellent bonding with minimal thickness loss. Processed in convenient roll form, the foam can include joints every 30 or 60 meters to meet specific customer and application requirements
