Moulded Foam Mattress
Product Code: FV-Mattress-MFM
Our moulded foam mattresses are expertly crafted using a specialized manufacturing process that molds foam into precise shapes and contours, ensuring a sleep surface designed to meet diverse comfort and support needs. This innovative molding technique allows us to create mattresses that provide targeted support, conforming to the body while maintaining consistent firmness throughout the mattress.
Key Features of Moulded Foam Mattresses
Tailored Comfort and Support: The molding process allows for customized contours that adapt to individual sleeping positions and body shapes. Whether you prefer a softer surface for pressure relief or firmer support for spinal alignment, moulded foam mattresses can be designed to provide the perfect balance.
Description
Durable and Long-Lasting: Moulded foam is renowned for its structural integrity and resilience. The uniformity achieved through the molding process ensures that the mattress retains its shape over time, resisting sagging and providing reliable support for years.
Consistent Performance: Unlike traditional layered mattresses, the molded construction offers even distribution of weight and consistent comfort across the entire surface, enhancing sleep quality and reducing pressure points.
Versatile Applications: Moulded foam mattresses are suitable for home, hospitality, healthcare, and institutional use, providing ergonomic comfort and long-lasting performance for a wide range of environments.
Hygienic and Low Maintenance: The uniform structure of moulded foam makes it easier to maintain, while high-quality materials used in the manufacturing process ensure durability, hygiene, and a clean sleep surface.
Summary: Our moulded foam mattresses combine precision engineering, durability, and tailored comfort to deliver a superior sleeping experience. Designed to support proper posture, relieve pressure points, and maintain long-term performance, these mattresses are an excellent choice for individuals and industries seeking a reliable, high-quality sleep solution.
Note: We are in a position to offer a wide range of Mattress, Comfort Range and Products. We request you to please drop your inquiries at info@foamvilla.com enabling us to serve you promptly.
Bedrooms, Guest Rooms, Dormitories, Hostels and Hotels, Camping and Outdoor Activities, Temporary Sleeping Arrangements, Medical Facilities, Children's Rooms, Daybeds and Sofa Beds, Traveling to name a few.
Material Composition: Polyurethane foam
Common Thickness: 2 to 4 inches
Common Foam Density: 23 Kg/m3 to 40 kg/m3
Firmness Level Options: Soft, Medium, or firm, to accommodate various sleep preferences
Cover Material: Soft, breathable fabric
Size Options: Standard mattress sizes, including twin, full, queen, and king sizes, to fit different bed frames and sleeping arrangements
Warranty: Ranging from 1 to 10 years
Affordable, Comfortable, Durable, Easy Maintenance, Customizable Firmness, Lightweight and Portable.
Related Products and Applications
18 Density Glue Lamination Foam
18 Density Glue Lamination Foam
18 Density Glue Lamination Foam
18 Density Glue Lamination FoamProduct Code: FV-In Rolls-18G
18 Density Glue Lamination Polyether Foam is a versatile and economical solution widely used for glue lamination applications across the globe. Supplied in roll form, this medium-density foam offers excellent lamination bonding while remaining cost-effective, making it a preferred choice for manufacturers seeking both performance and affordability. Its balanced density ensures smooth processing on glue lamination machines while providing consistent quality and durability in the finished laminated products.
The glue lamination process provides superior bonding strength compared to flame lamination, making 18 Density Polyether Foam particularly suitable for applications where high adhesion and durability are critical. To further enhance its performance, this foam is formulated with quality additives that improve glue lamination properties, ensuring strong, reliable bonds across single-side, double-side, and multilayer laminated products.
18 Density Soft Foam
18 Density Soft FoamProduct Code: FV-In Rolls-18S
18 Density Soft Foam is engineered to deliver exceptional softness, making it a preferred choice for manufacturers who require gentle, plush cushioning in their products. Classified as a Low-Density Soft Foam, it provides a noticeably softer feel than regular foam grades while still maintaining enough structure to support various quilting and padding applications. Its lightweight nature makes it easy to handle and work with, and it remains one of the top selections for quilting industries looking to enhance comfort without adding unnecessary bulk or stiffness.
When compared to 15 Density Soft Foam, the 18 Density grade offers enhanced durability and performance. Its slightly higher density gives it improved tensile strength, elongation, and tear resistance, ensuring greater reliability at the point of application—even under frequent use or mechanical processing. This combination of softness and resilience allows it to withstand quilting pressures, deliver uniform comfort layers, and contribute significantly to the overall longevity and feel of the finished product.
15 Density Glue Lamination Foam
15 Density Glue Lamination Foam
15 Density Glue Lamination Foam
15 Density Glue Lamination FoamProduct Code: FV-In Rolls-15G
15 Density Glue Lamination Polyether Foam is a low-density foam specifically designed for economical glue lamination applications. Supplied in roll form, it can be customized in thickness, width, and color according to customer specifications and end-application requirements. Its lightweight composition makes it ideal for manufacturers aiming to produce cost-effective laminated products while maintaining consistent performance and quality.
Enhanced with quality additives, this foam provides superior glue lamination properties, ensuring excellent adhesion and durability across laminated surfaces. It is well-suited for single-side, double-side, and multilayer glue lamination machines, making it a versatile solution for a wide range of industrial and comfort-oriented applications.
23 Density Hard Lamination Foam
23 Density Hard Lamination Foam
23 Density Hard Lamination Foam
23 Density Hard Lamination FoamProduct Code: FV-In Rolls-23H
23 Density Hard Lamination Foam is an open-cell, polyether-based polyurethane foam engineered to provide greater hardness, firmness, and support compared to standard 23 Density foams. It is specially processed with high-quality additives that enable the controlled release of molten polymers during lamination, ensuring superior bonding and minimal thickness loss. Supplied in convenient roll form, the foam can be customized with joints every 30 or 60 meters to meet specific customer requirements and end-use applications.
Sourced from India and China, and supplied internationally to markets including Bangladesh, the USA, Turkey, and several Gulf countries, this foam delivers consistent quality and performance. Its fine and regular cell structure enhances breathability while maintaining strength and durability. The foam is available in widths up to 2 meters and thicknesses starting from 1.6 mm, in white, grey, and black. Each roll is packaged in an HM plastic sheet and HDPE bag for protection, and delivery is typically within five days of order confirmation.
