60 Density Hard Glue Lamination Foam
Product Code: FV-In Rolls-60HG
60 Density Hard Glue Lamination Foam is a high-density, polyether-based foam with a slightly closed-cell structure, designed to provide superior hardness and elongation compared to standard or low-density foams. Its enhanced density and firmness deliver excellent support and durability at the point of application, making it an ideal choice for products that require both comfort and long-lasting performance. With a density of 60 ± 2 Kg/m³, tensile strength greater than 2 Kgf/cm², elongation over 100%, hardness (IFD at 50% compression) of 80 ± 4 Kg/323 cm², and resilience above 25%, this foam meets demanding performance standards.
The key advantages of 60 Density Hard Glue Lamination Foam include its extra hardness and support compared to standard foam grades, while still maintaining flexibility and allowing breathability and proper air circulation. Its robust structure ensures a long shelf life and consistent performance over time.
Description
This makes it highly suitable for a wide range of applications, including footwear, automotive interiors, carpet underlays, saddles, medical products, and other areas where additional foam support and firmness are required. Its combination of durability, resilience, and comfort makes it a trusted choice across various industries.
Note: We are in a position to offer Hard Foams in any required Density, Size, Quantity, Color against specific requirements. Please share your detailed requirements at info@foamvilla.com enabling us to serve you better.
Footwear, Automotive Industry, Carpet Underlay, Saddles, Medical Products, and applications where extra foam support and firmness is required.
Density: 60 Kg/m3.
Cell Structure: Fine and Regular.
Common Width: 1.5 meters
Common Thickness: 2.8, 3.2, 3.8 mm.
Common Color: Black.
Supply: No supply constraint.
Packaging: Each Roll in an HM plastic sheet and then in an HDPE bag.
Preferred Lamination Process: Glue.
Delivery: Within 5 days once the order is confirmed.
- Extra harness, firmness, support compared to Standard foam grades.
- Flexible, allow breathability and air circulation.
- Offer long shelf life at the place of application
Related Products and Applications
18 Density Soft Foam
18 Density Soft FoamProduct Code: FV-In Rolls-18S
18 Density Soft Foam is engineered to deliver exceptional softness, making it a preferred choice for manufacturers who require gentle, plush cushioning in their products. Classified as a Low-Density Soft Foam, it provides a noticeably softer feel than regular foam grades while still maintaining enough structure to support various quilting and padding applications. Its lightweight nature makes it easy to handle and work with, and it remains one of the top selections for quilting industries looking to enhance comfort without adding unnecessary bulk or stiffness.
When compared to 15 Density Soft Foam, the 18 Density grade offers enhanced durability and performance. Its slightly higher density gives it improved tensile strength, elongation, and tear resistance, ensuring greater reliability at the point of application—even under frequent use or mechanical processing. This combination of softness and resilience allows it to withstand quilting pressures, deliver uniform comfort layers, and contribute significantly to the overall longevity and feel of the finished product.
15 Density Glue Lamination Foam
15 Density Glue Lamination Foam
15 Density Glue Lamination Foam
15 Density Glue Lamination FoamProduct Code: FV-In Rolls-15G
15 Density Glue Lamination Polyether Foam is a low-density foam specifically designed for economical glue lamination applications. Supplied in roll form, it can be customized in thickness, width, and color according to customer specifications and end-application requirements. Its lightweight composition makes it ideal for manufacturers aiming to produce cost-effective laminated products while maintaining consistent performance and quality.
Enhanced with quality additives, this foam provides superior glue lamination properties, ensuring excellent adhesion and durability across laminated surfaces. It is well-suited for single-side, double-side, and multilayer glue lamination machines, making it a versatile solution for a wide range of industrial and comfort-oriented applications.
23 Density Soft Foam
23 Density Soft FoamProduct Code: FV-In Rolls-23S
23 Density Soft Foam is a premium polyether-based foam engineered to provide superior softness, elongation, tensile strength, resilience, and hand feel compared to lower-density foams such as 15 kg/m³ and 18 kg/m³. Its high-quality structure ensures excellent comfort and durability, making it ideal for premium products that require cushioning and support. The foam’s open-cell design promotes breathability and air circulation, enhancing user comfort while maintaining its shape and performance over time. Designed specifically for high-end mattress quilting, mattress overlays, and other comfort accessories, 23 Density Soft Foam delivers a plush feel and consistent support.
The foam is manufactured in widths up to 2 meters, with thicknesses starting from 4 mm, and comes in a clean white color. Each roll is carefully packaged in an HM plastic sheet and an HDPE bag to ensure protection during storage and transport.
15 Density Flame Lamination Foam
15 Density Flame Lamination Foam
15 Density Flame Lamination Foam
15 Density Flame Lamination FoamProduct Code: FV-In Rolls-15S e
At Foam Villa, we provide 15 Density Flame Lamination Polyether Foam in roll form, available in fully customized thickness and width to meet the precise requirements of our customers and their specific end-use applications. The 15-density grade is classified as a low-density foam, making it an economical and versatile choice for manufacturing a broad spectrum of industrial and comfort products, without compromising on performance, durability, or consistency.
These foams are widely used in single-side, double-side, and multilayer flame lamination machines, making them ideal for applications across industries such as furniture, bedding, automotive seating, and various industrial sectors. The foam rolls are processed through a looper system with jointing options at 30, 60, and 120 meters, based on customer specifications. In this process, the head and tail of long foam blocks are combined to create a continuous loop, or “ring,” which is then fed to a cutting machine.
