Moulded Foam Headrests
Moulded Foam HeadrestsProduct Code: FV-Moulds-Headrests
We manufacture a comprehensive range of high-quality headrests (also known as head restraints) in multiple shapes, sizes, densities, and firmness levels using precision injection molding techniques. Headrests are a vital automotive safety component, engineered to limit the rearward movement of an occupant’s head relative to the torso during sudden deceleration or collision, thereby reducing the risk of cervical and whiplash injuries.
Alongside their safety function, our headrests are ergonomically designed to provide superior support, comfort, and posture alignment for drivers and passengers during short trips and long journeys alike.Our headrests are produced from high-density, durable molded foams that retain their shape, resilience, and cushioning properties over prolonged use. We incorporate a wide variety of raw materials and optional inserts, including hook & loop fasteners, plastics, metals, wood, and premium fabrics, enabling tailored solutions that meet both functional and aesthetic requirements.
Moulded Foam Dual Hardness Cushions
Moulded Foam Dual Hardness Cushions
Moulded Foam Dual Hardness Cushions
Moulded Foam Dual Hardness CushionsProduct Code: FV-Moulds- Dual Hardness
We manufacture premium molded foam cushions with dual hardness, specifically engineered to deliver tailored comfort and support across different seating applications. Available in densities ranging from 40 Kg/m³ to 50 Kg/m³, these cushions feature strategically designed zones of varying firmness, providing optimal body support, enhancing posture, reducing pressure points, and ensuring long-lasting performance.
Produced using advanced injection molding techniques, each cushion maintains consistent shape retention, superior durability, and a high level of comfort even under prolonged use.Our dual hardness cushions are highly versatile and can be customized in a wide range of sizes, shapes, densities, and firmness levels to meet the exact requirements of our clients.
Moulded Foam Chair Seats
Moulded Foam Chair SeatsProduct Code: FV-Moulds- Chair Seats
We manufacture a wide range of high-quality chair seats using advanced injection molding techniques, available in various densities, shapes, and sizes. Our molded foam seats are engineered for superior seating comfort and long-lasting performance, offering consistent support and retaining their shape far better than fabricated foams.
Molded foam construction improves posture by evenly distributing the pressure load across the seating surface, reducing discomfort and fatigue during extended periods of sitting.With robust production capabilities and experienced associates, we can provide chair seats tailored to specific requirements. These seats can be produced in any desired size, shape, density, or firmness and can incorporate additional components such as hook & loop fasteners, plastic or metal inserts, wooden reinforcements, fabric covers, and custom packaging.
Moulded Foam Car Cushions
Moulded Foam Car CushionsProduct Code: FV-Moulds- Car Cushions
We manufacture a wide range of high-quality car cushions using advanced injection molding techniques. Produced in densities of 40 Kg/m³, our car cushions are available in multiple shapes, sizes, and firmness levels, designed to provide optimal support and comfort for both drivers and passengers. Depending on customer preference, these cushions can be made with a hard, soft, or super-soft feel, ensuring a tailored seating experience that enhances comfort during short commutes or long drives.
With our robust production capabilities, we are able to offer fully customizable solutions to meet specific requirements. Car cushions can be produced in any desired size, shape, density, or firmness, and can include additional components such as hook & loop fasteners, plastic or metal inserts, wooden elements, fabric covers, and tailored packaging. These features allow for seamless integration into automotive interiors while providing ergonomic support and durability.
Moulded Foam Bus Seats
Moulded Foam Bus SeatsProduct Code: FV-Moulds- Bus Seats
We specialize in manufacturing high-density, premium-quality molded bus seats using state-of-the-art injection molding techniques. By utilizing a carefully engineered blend of high-quality raw materials, we are able to produce foams that deliver the perfect balance of firmness, cushioning, and long-lasting comfort. Our seats are designed to meet the rigorous demands of public and private transport, providing superior ergonomics and support to passengers across all types of buses, including Volvo, Deluxe, Semi-Deluxe, and Regular buses.
Our extensive production capabilities allow us to offer fully customizable molded foam solutions tailored to each client’s specifications. Seats can be manufactured in a variety of sizes, shapes, densities, and firmness levels, ensuring that they meet the specific operational and passenger comfort requirements of any bus fleet. Additional components and inserts, including hook & loop fasteners, plastics, metals, wood, and fabric, can be integrated into the seat design to enhance functionality, aesthetics, and durability.
Moulded Foam Bicycle Seats
Moulded Foam Bicycle SeatsProduct Code: FV-Moulds-Bicycle Seats
We manufacture high-quality bicycle seats, also known as bicycle saddles, in a variety of densities, shapes, and comfort levels using advanced injection molding techniques. By combining a diverse mix of raw materials, we produce foam with the desired firmness and cushioning to suit riders of all ages, from children as young as 4 years to adults up to 80 years old. Our molded bicycle seats are designed to provide optimal support and comfort, allowing riders to focus on the ride while enjoying superior ergonomics and cushioning.
With our extensive production capabilities, we offer bicycle seats in fully customizable sizes, shapes, densities, and firmness levels. Additional components and inserts—such as hook & loop fasteners, plastics, metals, wood, fabric, or specialized packaging—can be integrated to meet specific requirements. We also provide OEM services, enabling clients to develop new designs, customize products under their brand, or create entirely innovative bicycle seat solutions tailored to unique rider needs.
Moulded Foam Arm Rest
Moulded Foam Arm RestProduct Code: FV-Moulds-Arm Rest
We manufacture high-quality armrests using premium, high-density molded foam through advanced injection molding techniques. Our armrests are lightweight, durable, and ergonomically designed to provide optimal support and comfort for the arms during sitting, driving, or other applications.With our robust production capabilities, we offer a wide range of options in terms of size, shape, density, firmness, and finishing.
Additional components and inserts such as hook & loop fasteners, plastics, metals, wood, or fabric can be integrated to meet precise client requirements. This flexibility allows us to cater to diverse applications across automotive, furniture, industrial, and office settings.We also provide comprehensive OEM services, enabling clients to have armrests manufactured under their brand name with fully customized specifications. Our team can collaborate to develop new designs and innovative products tailored to unique functional, aesthetic, and ergonomic requirements.
Semi-Hard Memory Foam
Semi-Hard Memory FoamProduct Code: FV-Memory- Semi-Hard
Medium / Semi-Hard Memory Foam for Bath Mats, Footwear, and Comfort Applications
Medium hard or semi-hard memory foam is a specialized viscoelastic polyurethane foam designed to deliver a balanced combination of firmness, support, and slow-recovery comfort. Processed in both sheet and roll form, this foam is widely used in industrial applications—particularly bath mats, footwear components, and medical support products—where controlled compression, enhanced stability, and consistent performance are essential.
Unlike traditional soft memory foam, semi-hard variants are formulated using specific additives to provide a firmer feel while still contouring to the body or foot shape, ensuring excellent pressure distribution and shock absorption. In bath mats, the foam maintains structure even in humid or wet environments, offering comfortable cushioning and long-lasting rebound with every step.
Quick Dry Memory Foam
Quick Dry Memory FoamProduct Code: FV-Memory-Quick Dry
We process Open-Cell, Quick-Dry Memory Foam for applications where rapid drying, cushioning, support, resilience, and slow recovery properties are required. As the name suggests, this foam features a fully open-cell structure that allows excellent air and water flow, enabling moisture to pass through easily.This ensures the foam dries significantly faster than conventional memory foams, preventing water retention and helping maintain hygiene and durability.
Because of its quick-drying capability, this foam is ideal for applications where the material comes in frequent contact with water, such as bath mats and outdoor furniture.Engineered for demanding environments, open-cell quick-dry memory foam retains all the essential qualities of viscoelastic foam—body contouring, pressure relief, and slow recovery—while offering superior breathability and drainage.
Hard Memory Foam
Hard Memory FoamProduct Code: FV-Memory- Hard
Hard Memory Foam is a specialized viscoelastic polyurethane foam engineered to provide a firmer feel while maintaining the signature slow-recovery and contouring properties of standard memory foam. Processed in both sheet and roll form, it is widely used in industrial applications such as bath mats, carpet underlays, and shoe insole products where enhanced support, structural stability, and controlled compression are essential.
By using specific chemical formulations, memory foam can be produced with a harder feel to meet applications requiring added firmness, durability, and long-lasting performance. These foams are typically manufactured as continuous blocks of 30, 60, or even 120 meters in length. The blocks are then converted into large rings on precision cutting machines, which slice the foam into rolls of any required thickness with excellent uniformity and consistency.
Comfort Memory Foam
Comfort Memory FoamProduct Code: FV-Memory-Comfort
Memory Foam, also known as Viscoelastic or Visco Foam, is a premium flexible polyurethane foam recognized for its unique ability to conform to the body’s shape under heat and pressure and slowly return to its original form once the pressure is released. This molding and contouring characteristic provides uniform support across all body points, reduces pressure on joints, and minimizes the risk of pressure sores.
Due to these comfort-enhancing properties, memory foam is widely used in high-end mattresses,pillows, mattress toppers, medical support products, and specialty upholstery applications.The performance and quality of memory foam are defined by several parameters such as tensile strength, elongation, hardness (ILD), density, tear strength, recovery rate, and rebound properties. These factors determine the foam’s softness, durability, resilience, and suitability for different comfort or medical uses.
Charcoal Memory Foam
Charcoal Memory FoamProduct Code: FV-Memory-Charcoal
We process Charcoal Memory Foam in both sheet and roll form to cater to a wide range of comfort, footwear, bedding, and industrial applications. Using specialized chemical formulations, our memory foams are engineered with different firmness levels, recovery speeds, and bounce-back characteristics. These properties, when combined with activated charcoal infusion, help regulate moisture, temperature, and odor, making Charcoal Memory Foam one of the most hygienic and high-performance comfort materials available.
Our manufacturing capability includes producing continuous foam blocks in lengths of 30 and 60 meters, which are then precisely processed on advanced foam cutting and profiling machinery to derive customized sheet sizes, roll formats, and finished components. The result is a foam that offers superior body contouring, pressure relief, and long-lasting comfort—while maintaining a cleaner, fresher, and more breathable surface due to activated charcoal’s natural odor-absorbing and anti-microbial benefits.
