28 Density Pure Flexible Foam
28 Density Pure Flexible Foam
28 Density Pure Flexible Foam
28 Density Pure Flexible FoamProduct Code: FV- In Sheets-28Pure
At Foamvilla, we supply 28 Density Pure Flexible Foam, a highly reliable and versatile foam widely used in household comfort products and applications. Produced from virgin high-grade raw materials, these foams deliver superior physical and mechanical properties compared to blended foams, ensuring long-lasting performance, enhanced durability, and consistent quality.
With a higher density than 23 Density Pure Foam, 28 Density Foam provides excellent comfort, resilience, and structural support, making it an ideal choice for products that fall within the “value-for-money” segment while still meeting high standards of reliability.Being a pure foam, it is manufactured without blending, using only high-quality chemicals, which enhances its lifespan and maintains stable mechanical properties such as tensile strength, elongation, and resilience over years of use. Its open-cell and consistent structure promotes better airflow,
23 Density Pure Flexible Foam
23 Density Pure Flexible Foam
23 Density Pure Flexible Foam
23 Density Pure Flexible FoamProduct Code: FV- In Sheets-23Pure
At Foamvilla, we manufacture and supply 23 Density Pure Flexible Foam, a high-quality, open-cell foam produced using virgin high-grade raw materials. This ensures superior tensile strength, resilience, and durability, making it a reliable choice for a wide range of comfort industry applications.
The foam is available in various shapes and sizes to suit specific product requirements, providing flexibility for manufacturers, B2B clients, and export markets.
28 Density Industrial Flexible Foam
28 Density Industrial Flexible Foam
28 Density Industrial Flexible Foam
28 Density Industrial Flexible FoamProduct Code: FV- In Sheets-28Industrial
At Foamvilla, we offer 28 Density Industrial Flexible Foam, a highly preferred grade for manufacturers seeking a balance between quality, durability, and cost efficiency. These foams are engineered specifically for industrial applications where dependable performance is required at an economical price point.
During production, controlled quantities of Calcium Carbonate (CaCO₃) and other fillers are incorporated into the formulation, allowing us to achieve a more affordable foam without significantly compromising overall product quality. This makes 28 Density Industrial Foam one of the most versatile and widely accepted choices across multiple industries.
23 Density Industrial Flexible Foam
23 Density Industrial Flexible Foam
23 Density Industrial Flexible Foam
23 Density Industrial Flexible Foam23 Density Industrial Flexible Foam
At Foamvilla, we manufacture and supply 23 Density Industrial Flexible Foam, engineered specifically for applications where cost efficiency, moderate durability, and functional performance are the primary requirements.
These industrial-grade foams are formulated by blending high-quality Calcium Carbonate (CaCO₃) and other fillers with flexible foam raw materials, allowing us to produce an economical foam suitable for products that are designed to last for short to medium service life.This makes it a preferred choice for manufacturers targeting value-driven markets.
32 Density Blended Flexible Foam
32 Density Blended Flexible Foam
32 Density Blended Flexible Foam
32 Density Blended Flexible FoamProduct Code: FV-In Sheets- 32Blended
Medium density Blended 32 density foam are engineered by combining medium- to high-density foam chemicals with a carefully controlled, minimal amount of filler. This formulation allows manufacturers to achieve the durability, firmness, and structural performance of high-density foam, but at a more accessible price point. Because the filler ratio is low, the foam’s essential qualities—such as resilience, support, and lifespan—remain largely intact, making it an attractive option for customers seeking high-density foam benefits without the premium cost.One of the defining characteristics of 32 Density Blended Foams is their higher hardness and enhanced stability, which naturally results from the blend’s density and
28 Density Blended Flexible Foam
28 Density Blended Flexible Foam
28 Density Blended Flexible Foam
28 Density Blended Flexible FoamProduct Code: FV-In Sheets- 28Blended
28 Density Blended Flexible Foam is designed to meet the growing demand for economical, medium-density foam solutions in the “Value for Money” segment. During production, a controlled amount of calcium carbonate (CaCO₃) and other fillers is added to the foam mixture. This process is carefully managed to ensure that the essential properties of the foam do not deteriorate significantly. By incorporating fillers, the foam achieves increased hardness while also reducing the overall product cost—creating a balanced solution that satisfies both performance needs and customer budget expectations.These blended foams offer reliable firmness and stability, making them suitable for a range of comfort and industrial uses. Their improved hardness, combined with cost efficiency, makes them an excellent fit for applications such as economy mattresses, cushions, chair pads, and protective packaging materials. Whether used in home, office, or industrial environments, 28 Density Blended Flexible Foams deliver consistent performance at a price point that appeals to cost-conscious buyers.The key advantages of choosing 28 Density Blended Foams include enhanced stability and excellent value compared to pure foams of similar density. While maintaining comparable comfort
23 Density Blended Flexible Foam
23 Density Blended Flexible Foam
23 Density Blended Flexible Foam
23 Density Blended Flexible FoamProduct Code: FV-In Sheets- 23Blended
23 Density Blended Flexible Foam is engineered to cater to the growing market demand for affordable yet functional foam products. During the foaming process, a measured quantity of calcium carbonate (CaCO₃) and other fillers is incorporated into the formulation. This blend is carefully optimized so that the foam’s essential characteristics—such as comfort, resilience, and usability—remain largely intact. The fillers help increase the foam’s hardness and improve dimensional stability, making it firmer and more uniform. While these additions may slightly reduce the overall lifespan and quality compared to pure foam grades, they significantly lower production costs, allowing manufacturers to offer reliable foam products at highly competitive prices.Thanks to its balanced properties, 23 Density Blended Flexible Foam is widely used across the comfort and packaging industries. It performs effectively in economy mattresses, cushions, chair pads, and protective
Hybrid Foam
Hybrid FoamProduct Code: FV- In Rolls-Hybrid
Hybrid Foam is a polyether-based foam specially formulated by blending unique chemicals to achieve properties similar to polyester foam, while offering enhanced bonding strength and an open-cell structure.
This makes it a versatile material that combines durability with comfort. Compared to other foams in the same category, Hybrid Foam delivers superior elongation, tensile and mechanical strength, resilience, hardness, and an improved hand feel, all at a more cost-effective price than polyester foam. It is also particularly well-suited for flame lamination products, offering better performance than standard polyether foams.
Available in densities ranging from 20 to 28 kg/m³, Hybrid Foam features a fine and regular cell structure, with common thicknesses starting from 1.6 mm and a standard width of 60 inches. It is typically available in dark grey and white.
80 Density Hard Flame Lamination Foam
80 Density Hard Flame Lamination Foam
80 Density Hard Flame Lamination Foam
80 Density Hard Flame Lamination FoamProduct Code: FV-In Rolls-80HF
80 Density Hard Flame Lamination Foam is an open-cell, high-density polyether-based polyurethane foam designed to deliver superior hardness, elasticity, and elongation. As a high-density foam with enhanced hardness, it offers exceptional performance across multiple foam testing parameters, making it an ideal choice for demanding applications.
The production process begins with creating a rectangular foam block of the required length, typically 30 or 60 meters. This block is then shaped on a looper cutting machine, where the head and tail of the block are joined to form a continuous ring. This ring is guided through a cutter on the machine, producing foam rolls in the desired thickness.
60 Density Hard Glue Lamination Foam
60 Density Hard Glue Lamination Foam
60 Density Hard Glue Lamination Foam
60 Density Hard Glue Lamination FoamProduct Code: FV-In Rolls-60HG
60 Density Hard Glue Lamination Foam is a high-density, polyether-based foam with a slightly closed-cell structure, designed to provide superior hardness and elongation compared to standard or low-density foams. Its enhanced density and firmness deliver excellent support and durability at the point of application, making it an ideal choice for products that require both comfort and long-lasting performance. With a density of 60 ± 2 Kg/m³, tensile strength greater than 2 Kgf/cm², elongation over 100%, hardness (IFD at 50% compression) of 80 ± 4 Kg/323 cm², and resilience above 25%, this foam meets demanding performance standards.
The key advantages of 60 Density Hard Glue Lamination Foam include its extra hardness and support compared to standard foam grades, while still maintaining flexibility and allowing breathability and proper air circulation. Its robust structure ensures a long shelf life and consistent performance over time.
60 Density Hard Flame Lamination Foam
60 Density Hard Flame Lamination Foam
60 Density Hard Flame Lamination Foam
60 Density Hard Flame Lamination FoamProduct Code: FV-In Rolls-60HF
60 Density Hard Flame Lamination Foam is a high-quality, open-cell, polyether-based polyurethane foam designed to deliver superior hardness, tensile strength, and elongation compared to standard grade foams. As a high-density material, it is denser than low-density foams, offering exceptional performance across a wide range of testing parameters, making it ideal for demanding lamination applications where durability, support, and resilience are critical.
These foams are carefully formulated with added substances that ensure optimal delivery of liquid polymers during lamination, providing excellent adhesion while minimizing thickness loss. This precision in processing allows the foam to maintain consistent performance and quality throughout its use. To meet specific client requirements and end-use applications, the foam is produced in long rolls with joints at every 30 or 60 meters, ensuring flexibility and convenience in handling.
40 Density Hard Lamination Foam
40 Density Hard Lamination Foam
40 Density Hard Lamination Foam
40 Density Hard Lamination FoamProduct Code: FV-In Rolls-40H
40 Density Hard Flame Lamination Foam is an open-cell, polyether-based polyurethane foam engineered to provide superior hardness and support compared to standard grade foams. Designed for applications requiring good breathability, load-bearing capacity, and additional support, this high-performance foam is ideal for a variety of industrial and consumer products.
These foams are formulated with specialized additives that enable the controlled release of molten polymers during the lamination process, ensuring excellent bonding with minimal thickness loss. Processed in convenient roll form, the foam can include joints every 30 or 60 meters to meet specific customer and application requirements
