15 Density Glue Lamination Foam
15 Density Glue Lamination Foam
15 Density Glue Lamination Foam
15 Density Glue Lamination FoamProduct Code: FV-In Rolls-15G
15 Density Glue Lamination Polyether Foam is a low-density foam specifically designed for economical glue lamination applications. Supplied in roll form, it can be customized in thickness, width, and color according to customer specifications and end-application requirements. Its lightweight composition makes it ideal for manufacturers aiming to produce cost-effective laminated products while maintaining consistent performance and quality.
Enhanced with quality additives, this foam provides superior glue lamination properties, ensuring excellent adhesion and durability across laminated surfaces. It is well-suited for single-side, double-side, and multilayer glue lamination machines, making it a versatile solution for a wide range of industrial and comfort-oriented applications.
15 Density Flame Lamination Foam
15 Density Flame Lamination Foam
15 Density Flame Lamination Foam
15 Density Flame Lamination FoamProduct Code: FV-In Rolls-15S e
At Foam Villa, we provide 15 Density Flame Lamination Polyether Foam in roll form, available in fully customized thickness and width to meet the precise requirements of our customers and their specific end-use applications. The 15-density grade is classified as a low-density foam, making it an economical and versatile choice for manufacturing a broad spectrum of industrial and comfort products, without compromising on performance, durability, or consistency.
These foams are widely used in single-side, double-side, and multilayer flame lamination machines, making them ideal for applications across industries such as furniture, bedding, automotive seating, and various industrial sectors. The foam rolls are processed through a looper system with jointing options at 30, 60, and 120 meters, based on customer specifications. In this process, the head and tail of long foam blocks are combined to create a continuous loop, or “ring,” which is then fed to a cutting machine.
Supreme Fleece Blankets
Supreme Fleece BlanketsProduct Code: FV-Blankets-Supreme Fleece
At Foamvilla, we manufacture and supply premium Made in India Supreme Fleece Blankets, crafted from high-quality, high-GSM flannel fleece to provide extra thickness, plush softness, and superior warmth. Designed for comfort and luxury, these blankets are ideal for travel, home, and office use, offering an elevated experience of coziness and durability.Supreme Fleece Blankets are available in a wide range of sizes, including 50 x 60 inches, 60 x 90 inches, 90 x 90 inches, as well as fully customized dimensions, along with multiple packaging options such as polybags, bales, cartons, or fully branded packaging to meet specific pricing, market, and distribution requirements.
Micro Fleece Blankets
Micro Fleece BlanketsProduct Code: FV-Blankets-Micro Fleece
At Foamvilla, we manufacture and supply premium Made in India Micro Fleece Blankets, renowned for being ultra-soft, lightweight, and thin, making them the perfect choice for comfort and warmth without bulk. Often referred to as polar fleece, these blankets serve as an excellent wool alternative, providing exceptional insulation while maintaining a soft, luxurious feel.
The fabric’s superior moisture-wicking properties ensure a fresh appearance and durability, making Micro Fleece blankets stand out in both performance and aesthetics.Foamvilla offers these blankets in a wide range of sizes, including 50 x 60 inches, 60 x 90 inches, 90 x 90 inches, as well as fully customized dimensions, along with multiple packaging options—polybags, bales, cartons, or fully branded packaging—to suit various pricing strategies, retail needs, and market requirements.
Meleange Fleece Blankets
Meleange Fleece BlanketsProduct Code: FV-Blankets-Melange
At Foamvilla, in partnership with our trusted associates, we manufacture and supply premium Made in India Melange Fleece Blankets, designed to combine superior comfort, durability, and a visually appealing two-tone aesthetic. These blankets are available in multiple sizes, including 50 x 60 inches, 60 x 90 inches, 90 x 90 inches, as well as fully customized dimensions to meet the specific requirements of our B2B clients.
The distinctive melange effect is achieved by blending fibres of different colours before the final production, creating a unique and attractive two-tone pattern that enhances the blanket’s overall appearance.Foamvilla offers extensive customization options to meet diverse business needs. Clients can choose from a variety of colours, fabric weights, GSM (gram per square meter), thread counts, and stitching styles, including self-hemmed, saddle stitch, or fully customized designs.
Anti-pill Fleece Blankets
Anti-pill Fleece BlanketsProduct Code: FV-Blankets-Anti Pill
At Foamvilla, in partnership with our trusted associates, we manufacture and supply high-quality Made in India Anti-Pill Fleece Blankets designed to provide superior comfort, durability, and long-lasting softness. Our blankets are available in a wide range of sizes, including 50 x 60 inches, 60 x 90 inches, 90 x 90 inches, as well as fully customized dimensions to meet the unique requirements of our B2B clients.
Each blanket is carefully processed from premium 100% polyester fabric, treated to reduce pilling, ensuring a smooth and plush surface that maintains its appearance and softness even after repeated use and washes.Foamvilla offers extensive customization options to cater to diverse market and customer needs. Clients can choose from a variety of colours, fabric weights, GSM, and stitching styles—including self-hemmed, saddle stitch, or any special design—along with flexible packaging solutions such as polybags, bales, cartons, or fully branded packaging.
Sandwich Pads
Sandwich PadsProduct Code: FV-Coirs-CFS
At Foam Villa, we provide high-quality coir and foam sandwich pads crafted using a balanced blend of rubberized coir and PU foam layers. Each combination is thoughtfully designed to meet a wide range of comfort, durability, and support requirements for various applications. Our goal is to deliver customized solutions that cater to individual preferences as well as specific market needs.
Popular Combinations Include:
- Coir Pads and Rebounded Foams:
This option features a firm coir layer on one side and a supportive rebounded foam layer on the other, offering a balanced feel with durability and dual-side usability.
Rubberized Coir Pads
Rubberized Coir PadsProduct Code: FV-CR-RCP
At Foam Villa, we specialize in manufacturing premium Natural Rubberized Coir Sheets and Pads. The process begins with coir fibers extracted from the outer husk of coconuts. These fibers are formed into sheets, sprayed with natural latex, oven-cured, and then pressed to create strong and durable rubberized coir pads. After processing, the pads are converted into cushions according to the exact size and specifications required by our customers. The quality and lifespan of coir cushions depend largely on their density and coir-latex composition.
Higher density and latex content enhance strength, support, and durability, while lower levels may lead to sagging and reduced cushion performance. In India, coir production plays a significant role as a traditional cottage industry, with coir-based products being exported to more than 100 countries.
Coir Cushions with Jute Support
Coir Cushions with Jute SupportProduct Code: FV-Coirs-JCC
We offer Jute-Packed Rubberized Coir Cushions, crafted to provide a perfect blend of natural comfort, durability, and orthopedic support. The process begins with high-quality coir fibers, which are obtained from the outer protective layer of the coconut husk. These naturally resilient fibers are cleaned, combed, and transformed into uniform sheets. The sheets are then sprayed with natural latex, which acts as a biodegradable bonding agent that increases strength without compromising the product’s eco-friendly nature. After latex application, the sheets are oven-cured to stabilize their structure and finally pressed into rubberized coir cushions in the required shapes and sizes.
Throughout production, the density and coir–latex composition are precisely controlled to meet specific customer needs and to match the intended orthopedic application. Once the rubberized coir pads are fully prepared, we convert them into customized cushions and wrap each one with a durable, breathable jute fabric. This jute layer not only enhances structural stability but also provides additional firmness, making the cushions more
Coir Cushions with Fabric Covers
Coir Cushions with Fabric Covers
Coir Cushions with Fabric Covers
Coir Cushions with Fabric CoversProduct Code: FV-Coirs-FCC
With years of dedicated experience in the coir and cushioning industry, we specialize in offering high-quality, fully fabricated coir cushions tailored to the exact needs of our customers.Our expertise allows us to produce cushions in a wide range of shapes, sizes, densities, and structural configurations, ensuring that every product meets both functional and aesthetic requirements. Whether a client needs simple rectangular pads, contoured orthopedic cushions, multilayered combinations, or specially engineered industrial inserts, we have the capability and technical knowledge to fabricate products that meet precise specifications.
We work with different grades of bare coir, selecting the appropriate fiber quality, density range, and latex composition based on the end application—be it comfort, support, durability, or specialized performance.
Bared Coir Cushions
Bared Coir CushionsProduct Code: FV-CR-CC
At Foam Villa, we specialize in offering premium Bared Rubberized Coir Cushions, designed to provide natural comfort, durability, and long-lasting support. Our coir cushions are made from high-quality coir fibers, which are extracted from the outer layer of the coconut husk. These fibers are first cleaned, combed, and transformed into uniform sheets. Each sheet is then sprayed with natural latex, which acts as a binding agent to enhance the fiber strength while keeping the product eco-friendly and completely chemical-free. After latex application, the sheets are carefully oven-cured and pressed to form rubberized coir pads with consistent density and resilience.
Once these pads are ready, they are converted into cushions according to the exact size and shape requirements of our customers. During production, the density and coir–latex composition are key factors that determine the quality, comfort, and lifespan of the cushion. Cushions with higher density and greater latex content provide superior firmness, long-term durability, and better structural support.
