Sandwich Pads
Product Code: FV-Coirs-CFS
At Foam Villa, we provide high-quality coir and foam sandwich pads crafted using a balanced blend of rubberized coir and PU foam layers. Each combination is thoughtfully designed to meet a wide range of comfort, durability, and support requirements for various applications. Our goal is to deliver customized solutions that cater to individual preferences as well as specific market needs.
Popular Combinations Include:
- Coir Pads and Rebounded Foams:
This option features a firm coir layer on one side and a supportive rebounded foam layer on the other, offering a balanced feel with durability and dual-side usability.
Description
- Soft Foam + Rebounded Foam + Coir Pads:
Designed for enhanced comfort, this combination includes a soft foam layer on one side, coir on the other, and a resilient rebounded foam core, providing an excellent blend of softness, stability, and support. - Coir Foam + Soft Foam:
Ideal for those seeking both support and cushioning, this configuration pairs a firm coir layer for superior back support with a soft foam layer on the opposite side for added comfort. - Coir Foam + Rebounded Foam + Memory Foam:
This advanced combination includes a pressure-relieving memory foam layer on one side, a coir layer on the other, and rebounded foam at the center, delivering a perfect mix of contouring comfort and long-lasting support.
Note: Foam, coir combinations, and overall thickness can be tailored as per specific customer requirements and varying market preferences, ensuring complete flexibility and satisfaction.
Note: We offer Coir Foam Sandwich Pads as per customer specific requirement. Please share your inquiry at info@foamvilla.com enabling us to serve you better.
Wide Range of Comfort and Industrial Application such as Mattress Manufacturing (especially Back Support, Orthopedic, Baby, Fold-able, and Natural Mattresses), Cushion processing, Packaging etc.
Coir Sheet Pad Density Range: 60 Kg/m3 to 120 kg/m3.
Coir Latex Combination: Starting from 85% Coir + 15% Latex to 50% Coir + 50% Latex
Foam Range: Soft Foam, Hard Foam, Memory Foam, High Resilience Foam, Other Density Foam Grades, Rebounded Foam etc.
Size & Thickness: As per requirement.
Supply: No supply constraint.
Packaging: A set of coir sheets in an LDPE sheet than in an HDPE bag.
- Offer quality dual comfort & support.
- Multi-layer combinations make it more durable and comfortable.
- Flexible & strong.
Related Products and Applications
15 Density Flame Lamination Foam
15 Density Flame Lamination Foam
15 Density Flame Lamination Foam
15 Density Flame Lamination FoamProduct Code: FV-In Rolls-15S e
At Foam Villa, we provide 15 Density Flame Lamination Polyether Foam in roll form, available in fully customized thickness and width to meet the precise requirements of our customers and their specific end-use applications. The 15-density grade is classified as a low-density foam, making it an economical and versatile choice for manufacturing a broad spectrum of industrial and comfort products, without compromising on performance, durability, or consistency.
These foams are widely used in single-side, double-side, and multilayer flame lamination machines, making them ideal for applications across industries such as furniture, bedding, automotive seating, and various industrial sectors. The foam rolls are processed through a looper system with jointing options at 30, 60, and 120 meters, based on customer specifications. In this process, the head and tail of long foam blocks are combined to create a continuous loop, or “ring,” which is then fed to a cutting machine.
23 Density Hard Lamination Foam
23 Density Hard Lamination Foam
23 Density Hard Lamination Foam
23 Density Hard Lamination FoamProduct Code: FV-In Rolls-23H
23 Density Hard Lamination Foam is an open-cell, polyether-based polyurethane foam engineered to provide greater hardness, firmness, and support compared to standard 23 Density foams. It is specially processed with high-quality additives that enable the controlled release of molten polymers during lamination, ensuring superior bonding and minimal thickness loss. Supplied in convenient roll form, the foam can be customized with joints every 30 or 60 meters to meet specific customer requirements and end-use applications.
Sourced from India and China, and supplied internationally to markets including Bangladesh, the USA, Turkey, and several Gulf countries, this foam delivers consistent quality and performance. Its fine and regular cell structure enhances breathability while maintaining strength and durability. The foam is available in widths up to 2 meters and thicknesses starting from 1.6 mm, in white, grey, and black. Each roll is packaged in an HM plastic sheet and HDPE bag for protection, and delivery is typically within five days of order confirmation.
18 Density Soft Foam
18 Density Soft FoamProduct Code: FV-In Rolls-18S
18 Density Soft Foam is engineered to deliver exceptional softness, making it a preferred choice for manufacturers who require gentle, plush cushioning in their products. Classified as a Low-Density Soft Foam, it provides a noticeably softer feel than regular foam grades while still maintaining enough structure to support various quilting and padding applications. Its lightweight nature makes it easy to handle and work with, and it remains one of the top selections for quilting industries looking to enhance comfort without adding unnecessary bulk or stiffness.
When compared to 15 Density Soft Foam, the 18 Density grade offers enhanced durability and performance. Its slightly higher density gives it improved tensile strength, elongation, and tear resistance, ensuring greater reliability at the point of application—even under frequent use or mechanical processing. This combination of softness and resilience allows it to withstand quilting pressures, deliver uniform comfort layers, and contribute significantly to the overall longevity and feel of the finished product.
32 Density Soft Foam
32 Density Soft FoamProduct Code: FV-In Rolls-32S
32 Density Soft Foam is a polyether-based, open-cell foam designed to provide superior softness and comfort compared to standard or low-density foam grades. Its plush, cushioning properties make it ideal for premium applications where extra comfort and durability are required. These foams are commonly used in mattress overlays, horse saddles, and other comfort accessories, providing a high-quality feel while maintaining structural integrity. Compared to lower-density foams, 32 Density Soft Foam offers exceptional softness, flexibility, and breathability, allowing air circulation that enhances comfort and usability. Its high-density formulation also contributes to increased strength, durability, and overall physical performance, ensuring a longer service life for products made with this foam.
Specifications: The foam has a density of 32 Kg/m³, with widths up to 2 meters and thicknesses starting from 5 mm. It is supplied in white, with no supply constraints, and each roll is packaged in an HM plastic sheet and an HDPE bag for protection.
