Silicon Foam
Silicon FoamProduct Code: FV-Silicons
Silicone foam is a high-performance, lightweight, and resilient foam made from silicone elastomers, designed to provide exceptional cushioning, thermal insulation, vibration damping, and fire-resistant properties. Unlike conventional foams, silicone foam maintains its elasticity and structural integrity across a wide temperature range (-60°C to +230°C) while resisting UV, ozone, chemicals, and moisture.
It is manufactured using either heat-cured (HTV) or room-temperature vulcanizing (RTV) processes, in which silicone is combined with blowing and curing agents to create an open- or closed-cell structure. Additives such as fillers can be incorporated to enhance mechanical strength, color, or flame retardancy.
High Resilience Foam
High Resilience FoamProduct Code: FV-Resilience
High Resilience (HR) Flexible Foam is a premium polyether-based polyurethane foam designed to deliver superior comfort, support, and durability compared to standard foams. Known for its enhanced resilience properties, HR foam features an open, less uniform cell structure that allows it to quickly rebound after compression, closely mimicking the feel and performance of natural latex.
This makes it ideal for applications requiring repeated use and consistent comfort, such as high-end mattresses, sofas, upholstered furniture, and sofa seats, where it is often combined with viscoelastic (memory) foam to provide a firmer supportive base.
Antistatic Foam
Antistatic FoamProduct Code: FV-Antistatic
At Foam Villa, we offer high-cushioning Anti-Static Flexible Foams designed to provide excellent protection for sensitive electronic components. These foams are made electrically conductive to offer adequate electrostatic discharge (ESD) protection, making them ideal for applications such as the packaging and transportation of circuit boards, semiconductors, and electronic goods.
The foam’s anti-static properties prevent static charge build-up, ensuring delicate devices remain safe during handling, storage, and shipment.Primarily available in the egg crate profile, our anti-static foams provide superior cushioning and shock absorption while maximizing surface contact, keeping components secure and minimizing mechanical damage.
Moulded Foam Two Wheeler Seats
Moulded Foam Two Wheeler Seats
Moulded Foam Two Wheeler Seats
Moulded Foam Two Wheeler SeatsProduct Code: FV-Moulds- Two Wheeler Seats
We manufacture high-density molded foam seats for two-wheelers using precision injection molding techniques. A carefully selected mix of raw materials is used to achieve the desired firmness, comfort, and durability in every seat, tailored to the specific size and shape requirements of different two-wheeler models.The molded foam process allows for complex curvatures and ergonomic designs, ensuring a perfect fit for a wide range of seats while enhancing rider comfort and support.
This advanced manufacturing technique is widely adopted in the automotive industry to produce seats with consistent quality, long-lasting resilience, and superior finish.Our two-wheeler seats cater to leading Indian brands including Honda, Hero, Bajaj, Vespa, and Yamaha, and can be customized to meet individual OEM or aftermarket specifications. We offer additional options such as integrated hook & loop fasteners, plastic or metal inserts, wooden supports, fabric coverings, and customized packaging.
Moulded Foam Headrests
Moulded Foam HeadrestsProduct Code: FV-Moulds-Headrests
We manufacture a comprehensive range of high-quality headrests (also known as head restraints) in multiple shapes, sizes, densities, and firmness levels using precision injection molding techniques. Headrests are a vital automotive safety component, engineered to limit the rearward movement of an occupant’s head relative to the torso during sudden deceleration or collision, thereby reducing the risk of cervical and whiplash injuries.
Alongside their safety function, our headrests are ergonomically designed to provide superior support, comfort, and posture alignment for drivers and passengers during short trips and long journeys alike.Our headrests are produced from high-density, durable molded foams that retain their shape, resilience, and cushioning properties over prolonged use. We incorporate a wide variety of raw materials and optional inserts, including hook & loop fasteners, plastics, metals, wood, and premium fabrics, enabling tailored solutions that meet both functional and aesthetic requirements.
Moulded Foam Dual Hardness Cushions
Moulded Foam Dual Hardness Cushions
Moulded Foam Dual Hardness Cushions
Moulded Foam Dual Hardness CushionsProduct Code: FV-Moulds- Dual Hardness
We manufacture premium molded foam cushions with dual hardness, specifically engineered to deliver tailored comfort and support across different seating applications. Available in densities ranging from 40 Kg/m³ to 50 Kg/m³, these cushions feature strategically designed zones of varying firmness, providing optimal body support, enhancing posture, reducing pressure points, and ensuring long-lasting performance.
Produced using advanced injection molding techniques, each cushion maintains consistent shape retention, superior durability, and a high level of comfort even under prolonged use.Our dual hardness cushions are highly versatile and can be customized in a wide range of sizes, shapes, densities, and firmness levels to meet the exact requirements of our clients.
Moulded Foam Chair Seats
Moulded Foam Chair SeatsProduct Code: FV-Moulds- Chair Seats
We manufacture a wide range of high-quality chair seats using advanced injection molding techniques, available in various densities, shapes, and sizes. Our molded foam seats are engineered for superior seating comfort and long-lasting performance, offering consistent support and retaining their shape far better than fabricated foams.
Molded foam construction improves posture by evenly distributing the pressure load across the seating surface, reducing discomfort and fatigue during extended periods of sitting.With robust production capabilities and experienced associates, we can provide chair seats tailored to specific requirements. These seats can be produced in any desired size, shape, density, or firmness and can incorporate additional components such as hook & loop fasteners, plastic or metal inserts, wooden reinforcements, fabric covers, and custom packaging.
Moulded Foam Car Cushions
Moulded Foam Car CushionsProduct Code: FV-Moulds- Car Cushions
We manufacture a wide range of high-quality car cushions using advanced injection molding techniques. Produced in densities of 40 Kg/m³, our car cushions are available in multiple shapes, sizes, and firmness levels, designed to provide optimal support and comfort for both drivers and passengers. Depending on customer preference, these cushions can be made with a hard, soft, or super-soft feel, ensuring a tailored seating experience that enhances comfort during short commutes or long drives.
With our robust production capabilities, we are able to offer fully customizable solutions to meet specific requirements. Car cushions can be produced in any desired size, shape, density, or firmness, and can include additional components such as hook & loop fasteners, plastic or metal inserts, wooden elements, fabric covers, and tailored packaging. These features allow for seamless integration into automotive interiors while providing ergonomic support and durability.
Moulded Foam Bus Seats
Moulded Foam Bus SeatsProduct Code: FV-Moulds- Bus Seats
We specialize in manufacturing high-density, premium-quality molded bus seats using state-of-the-art injection molding techniques. By utilizing a carefully engineered blend of high-quality raw materials, we are able to produce foams that deliver the perfect balance of firmness, cushioning, and long-lasting comfort. Our seats are designed to meet the rigorous demands of public and private transport, providing superior ergonomics and support to passengers across all types of buses, including Volvo, Deluxe, Semi-Deluxe, and Regular buses.
Our extensive production capabilities allow us to offer fully customizable molded foam solutions tailored to each client’s specifications. Seats can be manufactured in a variety of sizes, shapes, densities, and firmness levels, ensuring that they meet the specific operational and passenger comfort requirements of any bus fleet. Additional components and inserts, including hook & loop fasteners, plastics, metals, wood, and fabric, can be integrated into the seat design to enhance functionality, aesthetics, and durability.
Moulded Foam Bicycle Seats
Moulded Foam Bicycle SeatsProduct Code: FV-Moulds-Bicycle Seats
We manufacture high-quality bicycle seats, also known as bicycle saddles, in a variety of densities, shapes, and comfort levels using advanced injection molding techniques. By combining a diverse mix of raw materials, we produce foam with the desired firmness and cushioning to suit riders of all ages, from children as young as 4 years to adults up to 80 years old. Our molded bicycle seats are designed to provide optimal support and comfort, allowing riders to focus on the ride while enjoying superior ergonomics and cushioning.
With our extensive production capabilities, we offer bicycle seats in fully customizable sizes, shapes, densities, and firmness levels. Additional components and inserts—such as hook & loop fasteners, plastics, metals, wood, fabric, or specialized packaging—can be integrated to meet specific requirements. We also provide OEM services, enabling clients to develop new designs, customize products under their brand, or create entirely innovative bicycle seat solutions tailored to unique rider needs.
Moulded Foam Arm Rest
Moulded Foam Arm RestProduct Code: FV-Moulds-Arm Rest
We manufacture high-quality armrests using premium, high-density molded foam through advanced injection molding techniques. Our armrests are lightweight, durable, and ergonomically designed to provide optimal support and comfort for the arms during sitting, driving, or other applications.With our robust production capabilities, we offer a wide range of options in terms of size, shape, density, firmness, and finishing.
Additional components and inserts such as hook & loop fasteners, plastics, metals, wood, or fabric can be integrated to meet precise client requirements. This flexibility allows us to cater to diverse applications across automotive, furniture, industrial, and office settings.We also provide comprehensive OEM services, enabling clients to have armrests manufactured under their brand name with fully customized specifications. Our team can collaborate to develop new designs and innovative products tailored to unique functional, aesthetic, and ergonomic requirements.
Semi-Hard Memory Foam
Semi-Hard Memory FoamProduct Code: FV-Memory- Semi-Hard
Medium / Semi-Hard Memory Foam for Bath Mats, Footwear, and Comfort Applications
Medium hard or semi-hard memory foam is a specialized viscoelastic polyurethane foam designed to deliver a balanced combination of firmness, support, and slow-recovery comfort. Processed in both sheet and roll form, this foam is widely used in industrial applications—particularly bath mats, footwear components, and medical support products—where controlled compression, enhanced stability, and consistent performance are essential.
Unlike traditional soft memory foam, semi-hard variants are formulated using specific additives to provide a firmer feel while still contouring to the body or foot shape, ensuring excellent pressure distribution and shock absorption. In bath mats, the foam maintains structure even in humid or wet environments, offering comfortable cushioning and long-lasting rebound with every step.
